BD (Body)
BD (Body)
Exterior)
GENERAL CRASH PAD
ROOF TRIM
EXTERIOR INTERIOR TRIM
FENDER WINDSHIELD GLASS
HOOD
TAILGATE
BUMPER
FRONT DOOR
FRONT BUMPER
REAR DOOR
REAR BUMPER
BODY SIDE MOLDINGS
SUN ROOF
MIRROR SEAT
FRONT SEAT
INTERIOR REAR SEAT
CONSOLE SEAT BELT
BD -2 BODY (INTERIOR & EXTERIOR)
GENERAL
SPECIFICATIONS EB65AF0C
ESBF010A
ESBF010B
ESBF010C
ESBF010D
ESBF010E
GENERAL BD -5
ESBF010F
ESBF010G
ESBF010H
ESBF010I
BD -6 BODY (INTERIOR & EXTERIOR)
TROUBLESHOOTING E8B618B1
Fastener Locations
: Screw, 2 : Screw, 3 1 : Bolt, 9 2 : Clip, 2
D 2
1 2
1
1 A 2
1
1
1
1 11
B
C
Clip
BSKF004A
BD -8 BODY (INTERIOR & EXTERIOR)
: Bolt Locations, 4
21.6~26.5N.m
(2.2~2.6Kgf.m H
15.9~19.5lbf.ft)
F
C
BSKF005K
EXTERIOR BD -9
1. Using a clip remover, detach the clips, and remove the 1. Detach the clips, then remove the hood weather-
hood insulator (A). strip(A). Take care not to scratch the hood.
: Clip Locations
NOTE
- Take care not to scratch the hood panel.
A
: Clip Locations, 16
BSKF005B
BSKF005A NOTE
NOTE
- Replace any damaged clips.
BD -10 BODY (INTERIOR & EXTERIOR)
1. Detach the clips, then remove the hood weather 1. Using a screwdriver (A), lift up slightly the socket clips
strip(A). Take care not to scratch the hood. (B) of both ends on the lifter (D), and then remove the
lifter from the bracket (C).
: Clip Locations
BSKF005M
NOTE
- Replace any damaged clips.
ASKF005C
2. Push the socket of the lifter into the bracket for instal-
lation.
EXTERIOR BD -11
1. Remove the mounting bolt, then remove the hood re- 1. Remove the wiper (A).
lease handle (A).
: Nut Locations, 2
: Screw Locations, 1 27.5~31.4N m,
2.8~3.2Kgf m
20.3~23.1lbf ft) A
BSKF005Z
BSKF005D
2. Remove the hood seal weather strip(See page
2. Installation is the reverse of removal. BD-10).
NOTE 3. Detach the clips, then remove the cowl top cover (A).
BSKF005L
HOOD LATCH REPLACEMENT 3. Remove the hood latch (A) mounting bolts.
1. Detach the clips, then remove the under cover(A). 4. Remove the latch (A).
BSKF005E BSKF005G
2. Detach the clips, then remove the hood latch cover(A). 5. Disconnect the hood latch cable (A) and Remove the
latch (B).
: Clip Locations, 2
A
A
ASKF005H
BSKF005F
NOTE
- Make sure the hood latch cable is connected
properly.
- Make sure the hood locks securely.
EXTERIOR BD -13
HOOD ADJUSTMENT 2. Adjust the hood height by turning the hood overslam
bumpers (C).
PROCEDURES EECF067F
3. After loosening the hood latch (D) mounting bolts, ad-
1. After loosening the hinge (A) mounting bolt, adjust the just the latch by moving it up or down, or right or left.
hood (B) by moving it up or down, or right or left.
A
B A
A
BSKF005J
BD -14 BODY (INTERIOR & EXTERIOR)
: Screw Locations, 2
A C
BSKF007B
BSKF007A
TAILGATE TRIM REPLACEMENT 5. Using a screwdriver, remove the tailgate upper trim
(A).
NOTE
: Clip Locations, 3
- When prying with a flat-tipped screwdriver, wrap
it with protective tape, and apply protective tape
around the related parts, to prevent damage. A
- Put on gloves to protect your hands.
BSKF007E
B
6. Loosen the screw, then remove tailgate side trim (A).
Fastener Locations
: Screw, 2 : Clip, 4
ASKF007C
BSKF007F
ASKF007D
BD -16 BODY (INTERIOR & EXTERIOR)
7. Loosen the screws and clips to the lower tailgate trim TAILGATE WEATHERSTRIP REPLACEMENT
(A).
1. Remove the tailgate weather strip (A).
Fastener Locations
: Screw, 2 : Clip, 2 1 : Clip, 14
1
1
1 1
1 1
1 1 1
1 1
1
1
A
ASKF007H
NOTE
- Replace and damaged clips.
EXTERIOR BD -17
1. Remove the tailgate trim(See page BD-15). 1. Remove the tailgate trim(See page BD-15).
2. Disconnect the outside handle rod (A), connector (B). 2. Disconnect the outside handle rod (A), actuator rod
(B), key cylinder rod (C) and connector.
ASKF007I
: Screw Locations, 3
D
B C A
BSKF007K
NOTE
- Make sure the connector is connected properly
and the connecting rod is connected properly.
- Make sure the tailgate opens properly and locks
securely.
BSKF007J
1. Remove the tailgate trim(See page BD-15). 4. Loosen the outside handle (B) mounting bolts.
2. After loosening the mounting bolt and nuts, then re- : Nut Locations, 2
move the tailgate garnish (A).
Fastener Locations
: Nut, 4 : Bolt, 2
BSKF007N
BSKF007Y
NOTE
- Make sure the tailgate opens properly and locks
securely.
EXTERIOR BD -19
1. Using a screwdriver (A), lift up slightly the socket clips 1. Remove the tailgate trim(See page BD-15).
(B) of both ends on the lifter (D), and then remove the
lifter from the bracket (C). 2. Remove the tailgate garnish(See page BD-18).
BSKF007O
D
4. Remove the key holder (A).
A
ASKF007M
2. Push the socket of the lifter into the bracket for instal-
lation.
ASKF007P
NOTE
- Make sure the tailgate opens properly and locks
securely.
BD -20 BODY (INTERIOR & EXTERIOR)
ASKF007S
: Nut Locations
6.9~10.8N m,
ASKF007C (0.8~1.1Kgf m A
5.1~8.0lbf ft)
4. Disconnect the connector.
: Bolt Locations, 3
21.6~26.5N m,
(2.2~2.7Kgf m
15.9~19.5lbf ft)
Cover
Nut
A
Wiper
Cover
Nut
Bushing
Motor
BSKF007R
NOTE
- Make sure the connector is plugged in properly. BSKF007T
- Make sure the tailgate opens properly and locks
securely. 3. Installation is the reverse of removal.
EXTERIOR BD -21
REAR WIPER MOTER ASSEMBLY REPLACEMENT 5. After disconnecting the connector (A), remove the mo-
tor (B).
1. Remove the tailgate trim(See page BD-15).
: Screw Locations, 2
2. Remove the rear wiper(See page BD-20). 2.0~2.9N m,
(1.0~1.3Kgf m
3. Remove cover (A). 1.4~2.2lbf ft) A
B
BSKF007X
ASKF007V
6. Installation is the reverse of removal.
4. Loosen the mounting nut (A).
NOTE
- Make sure the connector is plugged in properly.
- Make sure the rear wiper.
A
ASKF007W
BD -22 BODY (INTERIOR & EXTERIOR)
FUEL FILL DOOR REPLACEMENT 2. Loosen the bolts, then remove the fuel fill door (A).
6.9~10.8N m,
A (0.2~0.3Kgf m
5.1~8.0lbf ft)
A
BSKF006A
BSKF006G
BSKF006D
EXTERIOR BD -23
NOTE
- Make sure the fuel fill door opens properly and
locks securely.
5. Check that the fuel fill door (A) fits flush against the
body. If necessary, adjust it.
: Bolt Locations, 2
6.9~10.8N m,
(0.2~0.3Kgf m
5.1~8.0lbf ft)
A
BSKF006B
BD -24 BODY (INTERIOR & EXTERIOR)
TAILGATE ADJUSTMENT 2. Adjust the tailgate fit by closing the tailgate over slam
bumper and side bumper (B).
PROCEDURES E2671D75
3. Adjust the striker (C) by moving it up or down, or right
1. After loosening the tailgate hinge (A) mounting bolt, or left.
adjust the tailgate by moving it up or down, or right or
left.
B B
ASKF006F
EXTERIOR BD -25
FRONT DOOR
COMPONENTS EAFACD82
8
7
9
10
11
12 6
13
14
5
15
1
4
2
REPLACEMENT E0F7DFA7 3. Loosen the door trim (C) mounting screws. Release
the clips that hold the door trim, then remove the door
FRONT DOOR TRIM REPLACEMENT trim by pulling it upward. Disconnect the power win-
dow switch connector (A), power mirror connector (B),
NOTE and door courtesy lamp connector (D).
- Take care not to scratch the door trim and other [LHD]
parts.
- Put on gloves to protect your hands. Fastener Locations
: Screw, 3 : Clip, 7 1 : Screw, 1
1. Remove the quadrant inner cover (A).
A
1
A
B
ASKF009B C
BSKF009D
2. Loosen the mounting screw, remove the inside handle
cover (A). [RHD]
A
B
C
BSKF009C
LSKF009D
NOTE
- Make sure of connectors is plugged in properly
and each rod is connected securely.
- Make sure the door locks and opens properly.
EXTERIOR BD -27
GLASS REPLACEMENT 3. Carefully move the glass (A) until you can see the
bolts, then loosen them. Carefully pull the glass out
1. Remove the front door trim(See page BD-26). through the window slot (B).
ASKF009E
BSKF009F
NOTE
- Roll the glass up down to see if it moves freely
without binding.
- Make sure that there is no clearance between the
glass and glass run channel when the glass is
closed.
- Adjust the position of the glass as necessary.
BD -28 BODY (INTERIOR & EXTERIOR)
1. Remove the front door trim(See page BD-26). 1. Remove the door trim(See page BD-26).
2. Loosen the inside handle (A) mounting screw. 2. After disconnecting the speaker connector (A), re-
move the speaker (B).
: Screw Locations, 1
: Screw Locations, 4
A
BSKF009G B
A C
3. Installation is the reverse of removal.
ASKF009H
NOTE
- Make sure the door locks and opens properly.
EXTERIOR BD -29
1. Remove the door trim(See page BD-26). 1. Remove the following parts.
- Front door trim(See page BD-26).
2. Disconnect the power window motor connector (A). - Glass(See page BD-27).
- Inside handle(See page BD-28).
3. After loosening the mounting nuts, remove the power - Door module(See page BD-30).
window motor (B).
2. Remove the latch assembly (A).
: Nut Locations, 3
B B
A
A
ASKF009N
NOTE
- Make sure that there is no clearance between the
glass and glass run channel when the glass is
closed.
- Adjust the position of the glass as necessary.
BD -30 BODY (INTERIOR & EXTERIOR)
DOOR MODULE ASSEMBLY REPLACEMENT 4. Loosen the door module mounting bolts, then remove
the door module (A).
1. Remove the following parts.
- Front door trim(See page BD-26). Fastener Locations
- Glass(See page BD-27). : Screw, 3 : Bolt, 3
- Channel(See page BD-32). 6.9~10.8N m 6.9~10.8N m
(0.7~1.1Kgf m, (0.7~1.1Kgf m,
2. Disconnect the wiring harness (A). 5.1~8.0lbf ft) 5.1~8.0lbf ft)
1 : Nut, 1
6.9~10.8N m
(0.7~1.1Kgf m,
5.1~8.0lbf ft)
ASKF009K
1
3. Disconnect the lock rod (A) and outside handle rod
(B). A
BSKF009M
NOTE
- Make sure the connector is plugged in properly
and each rod is connected securely.
- Make sure the door locks and opens properly.
B A
ASKF009L
EXTERIOR BD -31
OUTSIDE HANDLE REPLACEMENT 5. Loosen the outside handle mounting bolts, remove
the outside handle bracket (A).
1. Remove the door trim(See page BD-26).
: Bolt Locations, 2
2. Remove the door trim seal.
6.9~10.8N m,
(0.7~1.1Kgf m
3. Disconnect the connector (A). 5.1~8.0lbf ft)
A
ASKF009O
BSKF009P
4. Disconnect the lock rod (A) and outside handle rod 6. After removing the outside handle mounting bolts, re-
(B). move the outside handle (A).
: Bolt Locations, 2
6.9~10.8N m,
(0.7~1.1Kgf m
5.1~8.0lbf ft)
B A
ASKF009L
BSKF009Q
NOTE
- Make sure the door locks and opens properly.
BD -32 BODY (INTERIOR & EXTERIOR)
1. Loosen the mounting screw, then remove the door 1. Remove the door trim(See page BD-26).
belt weather strip (A).
2. Remove the glass(See page BD-27).
: Screw Locations, 1
3. Loosen the rear channel mounting nuts.
: Nut Locations, 2
5.9~11.8N m,
(0.6 ~ 1.2Kgf m
4.3~8.7lbf ft)
A
A
BSKF009R
BSKF009S
1. Loosen the checker mounting bolts. 1. Remove the front door trim(See page BD-26).
2. Release the clips then remove the door weather- 2. Loosen the mounting screws (B).
strip(A).
3. Disconnect the connector (A).
: Screw Locations, 5
ASKF009T
B
3. Installation is the reverse of removal.
BSKF009U
ASKF009V
.)
A 2 in
m m (1
300
A
D
ESKE003L
E
BSKF200A
EXTERIOR BD -35
B
16.7~21.6N.m
(1.7~2.2 kgf.m, 12.3~15.9lbf.ft)
ASKF009W
6. Hold the outer handle out, and push the door against
the body to be sure the striker allows a flush fit. If the
door latches properly, tighten the screws and recheck.
A
BSKF150S
REAR DOOR
COMPONENTS E39A2059
5 9
1
4
2
3 10
11
15 12
14
16
13
REPLACEMENT E25CBC59 3. Loosen the inside handle cover (A) mounting screws,
remove the inside handle cover.
REAR DOOR TRIM REPLACEMENT
: Screw Locations, 2
NOTE
- Take care not to scratch the door trim and other
parts.
- Put on gloves to protect your hands.
: Clip Locations, 3
A
BSKF100D
: Screw Locations, 2
BSKF100B
A
A
BSKF100E
ASKF100C
1. Remove the following items. 1. Remove the rear door trim(See page BD-37).
- Door trim(See page BD-37).
- Door belt weather strip(See page BD-41). 2. After disconnecting the connector (B), remove the
- Rear channel(See page BD-41). power window motor (A).
: Nut Locations, 8
CAUTION
3.9~5.9N.m
- Take care not to drop to glass and scratch the (0.4~0.6Kgf.m
glass surface. 4.9~4.3lbf.ft)
2. Carefully move the glass (A) until you can see the
bolts, then loosen them. Separate the glass run from
the door panel and carefully pull the glass out through
the window slot. B
A
: Bolt Locations, 2
7.8~11.8N.m
(0.8~1.2Kgf.m
5.8~8.7lbf.ft) A
BSKF101Z
NOTE
- Roll the glass up and down to see if it move will
freely without binding.
BSKF100F
NOTE
- Roll the glass up and down to see if it will move
freely without binding.
- Make sure that there is no gap between the glass
and glass run channel when the glass is closed.
- Adjust the position of the glass as necessary.
EXTERIOR BD -39
BSKF100H
BSKF100J
BSKF100I
NOTE
- Make sure the door locks and opens properly.
BD -40 BODY (INTERIOR & EXTERIOR)
1. Remove the following parts. 1. Disconnect the clip (A), remove the inside handle (B).
- Door trim(See page BD-37).
- Door trim seal.
- Glass(See page BD-38).
ASKF100C
NOTE
- Make sure the door lock and open properly.
BSKF100G
NOTE
- Make sure the connector is plugged in properly
and each rod is connected securely.
- Make sure the door lock and open properly.
EXTERIOR BD -41
1. Remove the door trim(See page BD-37). 1. Loosen the mounting screw, then remove the door
belt weather strip (A).
2. Remove the glass(See page BD-38).
: Screw Locations, 2
3. Loosen the channel mounting nuts, remove the chan-
nel (A).
: Nut Locations, 2
BSKF100Q
BSKF100U
ASKF100M
ASKF100K
: Nut Locations, 4
6.9~10.8N.m
(0.7~1.1Kgf.m
5.1~8.0lbf.ft)
BSKF100M
EXTERIOR BD -43
DOOR MOTOR REPLACEMENT 4. Loosen the mounting bolts, remove the bracket (A).
: Bolt Locations, 3
BSKF100W
BSKF100N
ASKF100X
ASKF100O
BD -44 BODY (INTERIOR & EXTERIOR)
Fastener Locations
: Bolt, 8 : Nut, 4
6.9~10.8N.m 6.9~10.8N.m
(0.7~1.1Kgf.m (0.7~1.1Kgf.m
5.1~8.0lbf.ft) 5.1~8.0lbf.ft)
BSKF100P
ADJUSTMENT E88DF75C 3. Push the glass against the channel then tighten the
glass mounting bolts.
GLASS ADJUSTMENT
4. Check that the glass moves smoothly.
NOTE
5. Raise the glass fully, and check for gaps. check that
- Check the glass run channel for damage or dete- the glass contacts the glass run channel evenly.
rioration, and replace them necessary.
6. Check for water leaks. Run water over the roof and
1. Remove the following parts. on the sealing area as shown, and note these items:
- Door trim. - Use a 12mm (1/2in.) diameter hose (A).
- Adjust the rate of water flow as shown (B).
2. Carefully move the glass (A) until you can see the - Do not use a nozzle.
glass mounting bolts then loosen them. - Hold the hose about 300mm(12in.) away from
The door.
: Bolt Locations, 2
7.8~11.8N.m
(0.8~1.2Kgf.m
5.8~8.7lbf.ft) A
12 mm (0.47 in.)
.)
A 2 in
m m (1
300
A
BSKF100Z
ESKE003L
BD -46 BODY (INTERIOR & EXTERIOR)
B
16.7~21.6N.m
(1.7~2.2 kgf.m, 12.3~15.9lbf.ft)
ESNG038A
6. Hold the outer handle out, and push the door against
the body to be sure the striker allows a flush fit. If the
door latches properly, tighten the screws and recheck.
EXTERIOR BD -47
REPLACEMENT E6F142BB
1. Remove the roof rack cover (A).
ROOF RACK REPLACEMENT 2. Remove the roof rack (B), by removing nut protector
covers, and removing the nuts.
NOTE
- When prying with a flat-tipped screwdriver, wrap 3. Installation is the reverse of removal.
it with protective tape, and apply protective tape
around the related parts, to prevent damage.
: Nut Locations, 16
BSKF011B
BD -48 BODY (INTERIOR & EXTERIOR)
FRONT MUD GUARD AND WHEEL GUARD REAR MUD GUARD AND WHEEL GUARD
REPLACEMENT REPLACEMENT
NOTE NOTE
- When prying with a flat-tipped screwdriver, wrap - When prying with a flat-tipped screwdriver, wrap
it with protective tape, and apply protective tape it with protective tape, and apply protective tape
around the related parts, to prevent damage. around the related parts, to prevent damage.
- Put on gloves to protect your hands. - Put on gloves to protect your hands.
- Take care not to scratch the body surface. - Take care not to scratch the body surface.
1. Remove the wheel guard (B) first by removing the 1. Remove the wheel guard (B) first by removing the
clip and screw, then remove the wheel guard(A), by clip and screw, then remove the wheel guard(A), by
removing the screws and clip. removing the screws and clip.
BSKF011C BSKF011D
SIDE GARNISH AND SIDE SILL REPLACEMENT - Put on gloves to protect your hands.
- Take care not to scratch the body surface.
NOTE
1. Remove all the screw and clips to replace the side
- When prying with a flat-tipped screwdriver, wrap
garnish and side sill.
it with protective tape, and apply protective tape
around the related parts, to prevent damage.
Fastener Locations
: Clip : Screw
BSKF011E
BD -50 BODY (INTERIOR & EXTERIOR)
SUN ROOF
COMPONENTS EBE246FD
3
1
15
14 5
13
12
11
10
GLASS REPLACEMENT
NOTE
KSBF170E
BSKF170D
1. Remove the over head console(See page BD-79). 1. Open the glass fully.
: Bolt Locations, 4
A
B
BSKF120A
BSKF170J
NOTE
- Make sure to initialize the motor.
EXTERIOR BD -53
SUNROOF ASSEMBLY REPLACEMENT 3. After loosening the mounting bolts and nuts, remove
the sunroof assembly (B).
1. Remove the follows parts.
- Front and rear door scuff trim(See page BD-82).
NOTE
- Center and rear pillar trim(See page BD-84).
- Headliner(See page BD-80). - Take care not to scratch the interior trims and
- Sunroof glass(See page BD-51). other parts.
Fastener Locations
: Bolt : Nut
A
A
B
B
A
BSKF120C
BD -54 BODY (INTERIOR & EXTERIOR)
1. Remove the sunroof assembly(See page BD-53). 1. Remove the sunroof assembly(See page BD-53).
2. Remove the drip link (A) and sunshade stopper (B). 2. Remove a guide assembly (A) after lowering a guide
thoroughly by pushing a slide (B) to rear.
3. Remove the sunshade (C) and drip rail (D).
: Screw Locations, 1
KSBF171E
BSKF171D
KSBF171H
EXTERIOR BD -55
NOTE
- Make sure to align the slide with the center of
“ A” and “ B”
- Make sure to initialize the motor.
A B
KSBF171I
BD -56 BODY (INTERIOR & EXTERIOR)
1. Check that the glass has been installed. 2. Initial value is erased or damaged because of short
- Finish height adjustment. power electric discharge during operation
2. Push the up switch. (Keep on pushing the switch) 3. After using the manual handle.
- The slide moved 5mm forward after 15 seconds.
OPERATING THE SUNROOF EMERGENCY HANDLE
2. Operating method
- Remove the overhead console
- Push the emergency handle up into the hexago-
nal drive (A) of the sunroof motor. You must push
hard enough to disengage the motor clutch; oth-
-Befor moving the slide-
erwise the emergency handle will slip due to in-
complete fit in the motor.
- Carefully turn the emergency handle clockwise to
close the sunroof.
- After closing the sunroof, wiggle the handle back
and forth as you remove the tool from the motor,
to ensure the motor clutch reengages.
- A 5mm hex socket may be used in place of the
emergency handle, with a” Speeder” type
handle.
CAUTION
-After moving the slide-
- Do not use power tools to operate the sun-
roof.
BSKF171M
- Damage to the components may occur.
3. After moving the slide 5mm forward, release the
switch just momentarily.
- If the operation above is normal condition, the
sunroof opens and closes.
KSBF171N
EXTERIOR BD -57
MIRROR
COMPONENETS EDAAC716
6 10
9
8
1. Mirror 6. Housing
2. Housing 7. Cover
3. Base 8. Base
4. Inside mirror cover 9. Retainer
5. Mirror 10. Spring
BSKF013A
BD -58 BODY (INTERIOR & EXTERIOR)
OUTSIDE REAR VIEW MIRROR RELPLACEMENT 1. Push the inside rear view mirror base (A) down to
remove to inside rear view mirror assembly (B).
NOTE
- When prying with a flat-tipped screwdriver, wrap
it with protective tape, and apply protective tape
A
around the related parts, to prevent damage.
- Put on gloves to protect your hands.
Spring
1. Remove the quadrant inner cover (A).
BSKF180D
: Bolt Locations, 3
B
A
BSKF080C
ASKF013C
ASKF013D
INTERIOR
CONSOLE
COMPONENTS ED5E6FDC
BSKF016C
INTERIOR BD -61
4
5
BSKF016E
BD -62 BODY (INTERIOR & EXTERIOR)
[LHD]
: Clip Locations, 9
A
B
BSKF016B
A [RHD]
BSKF016A
Fastener Locations
[RHD] : Screw, 6 : Clip, 2
: Clip Locations, 9
B A
LSKF016B
A
LSKF016A 4. Installation is the reverse of removal.
INTERIOR BD -63
1. Remove the front console assembly(See page 1. Remove the console box (A).
BD-62).
: Screw Locations, 4
B
ASKF016D
BSKF160D
CRASH PAD
COMPONENTS E874FBF1
[LHD]
6
4 7
5 8
3
2
9
1
25
21
23 30
24
20
29
10
28
22 31
27
26
12
14 11
17 15
19 13
18
16
1. Cluster facia panel 9. Main crash pad 17. Front console 25. Audio assembly
2. Switch assembly 10. Side cover 18. Consol tray 26. Switch assembly
3. Lower panel 11. Side air vent 19. Cup holders 27. Center tray
4. Side air vent 12. Multi box 20. Shroud 28. Heater control unit
5. Cluster 13. Lower crash pad panel 21. Key box cover 29. Center facia panel
6. Side cover 14. DVD 22. Console upper cover 30. Center air vent
7. Center speaker cover 15. DVD cover 23. Center garnish 31. Center garnish
8. Center speaker 16. Glove box 24. Center air vent
BSKF017A
INTERIOR BD -65
[RHD]
6
7 4
8 5
3
2
9
1
25
21
30 23
24
20
29
10
28
31 22
27
26
12
11 14
13 15 17
19
18
16
1. Cluster facia panel 9. Main crash pad 17. Front console 25. Audio assembly
2. Switch assembly 10. Side cover 18. Consol tray 26. Switch assembly
3. Lower panel 11. Side air vent 19. Cup holders 27. Center tray
4. Side air vent 12. Multi box 20. Shroud 28. Heater control unit
5. Cluster 13. Lower crash pad panel 21. Key box cover 29. Center facia panel
6. Side cover 14. DVD 22. Console upper cover 30. Center air vent
7. Center speaker cover 15. DVD cover 23. Center garnish 31. Center garnish
8. Center speaker 16. Glove box 24. Center air vent
LSKF017A
BD -66 BODY (INTERIOR & EXTERIOR)
Fastener Locations
: Screw, 2 : Clip, 5
BSKF017C
NOTE
- Make sure the connector is plugged in properly.
A
BSKF017B
NOTE
- Make sure the connector is plugged in properly.
INTERIOR BD -67
1. Remove the crash pad side cover(See page BD-72). Fastener Locations
: Clip, 5 : Screw, 5 1 : Screw, 1
2. Remove the fuse box cover (A).
C
A
B
1
ASKF017D
[LHD]
A
Fastener Locations
: Clip, 5 : Screw, 5 1 : Screw, 1
C
ASKF017F
BSKF017E
BD -68 BODY (INTERIOR & EXTERIOR)
HEATER CONTROL UNIT REPLACEMENT 4. Loosen the air vent mounting screw, then remove the
air vent (A).
1. Remove the center facia panel(See page BD-66).
Fastener Locations
2. Remove the console upper cover (A). : Screw, 2 : Clip, 4
: Clip Locations, 9
BSKF017G
A : Screw Locations, 4
BSKF016A
[RHD] A
: Clip Locations, 9
BSKF017H
A
LSKF016A
INTERIOR BD -69
ASKF017J
BSKF017K
A
B
BSKF017F
BSKF017L
NOTE
- Make sure the connector are plugged in properly.
BD -70 BODY (INTERIOR & EXTERIOR)
: Screw Locations, 3
BSKF017M
A
BSKF017Q
BSKF017N
NOTE
- Make sure the connector are plugged in properly.
INTERIOR BD -71
GLOVE BOX REPLACEMENT 3. Disconnect the pine (A), then remove the glove box
(B).
1. Disconnect the damper (B) from the glove box (A).
A
B
ASKF017P
BSKF017O
ASKF201A
BD -72 BODY (INTERIOR & EXTERIOR)
1. Remove the crash pad side cover (A), crash pad cen-
ter under cover (B).
: Clip Locations, 2
BSKF017T
BSKF017R
: Clip Locations, 3
BSKF017S
INTERIOR BD -73
2. Disconnect the connector, then remove the shroud 2. Remove the side air vent(See page BD-70).
assembly (A).
3. Remove the DVD cover (A).
: Screw Locations, 3
ASKF017U
BSKF017V
BD -74 BODY (INTERIOR & EXTERIOR)
5. Disconnect the connector (A). 7. Loosen the panel mounting bolts and screws.
1
1
ASKF017W
Fastener Locations
: Screw, 2 : Clip, 6
A
BSKF017Y
BSKF017X
INTERIOR BD -75
CRASH PAD REPLACEMENT 2. Remove the photo sensor (C), speaker connector (B).
[LHD]
Fastener Locations
: Bolt, 12 : Nut, 8
B
A
BSKF018A
BD -76 BODY (INTERIOR & EXTERIOR)
[RHD]
Fastener Locations
: Bolt, 12 : Nut, 8
B
A
LSKF018A
INTERIOR BD -77
NOTE NOTE
- When prying with a flat-tipped screwdriver, wrap - Make sure the crash pad fits onto the guide pins
it with protective tape, and apply protective tape correctly.
around the related parts, to prevent damage. - Before tightening the bolts, make sure the crash
- Put on gloves to protect your hands. pad wire harnesses are not pinched.
- Make sure the connectors are plugged in prop-
1. Remove the crash pad(See page BD-75). erly, and the antenna lead is connected properly.
- Enter the anti-theft code for the radio, then enter
2. Remove the connectors. the customer‘s radio station presets.
Fastener Locations
: Bolt : Nut
BSKF018B
BD -78 BODY (INTERIOR & EXTERIOR)
ROOF TRIM
COMPONENTS EACA69BD
4
2 5
7
1 8
20
19
18
17
16
15 9
14
13
12
11
10
1. Loosen the mounting screws, then sunvisor (A) and : Screw Locations, 1
holder (B).
: Screw Locations, 3
C B
BSKF200D
BSKF200K
1. Remove the rear heater control unit (A). 1. Remove the assist handle (A).
ASKF200E
BSKF200F
1. Loosen the overhead console mounting screws, re- 1. Remove the room lamp.
move the overhead console assembly (A). - Remove the lens (A).
- Remove the screw.
2. Disconnect the connector (B). - Pull out the room lamp (B).
- Disconnect the connector (C).
: Screw Locations, 2
: Screw Locations, 2
B A C
Clip
BSKF200I
BSKF200G
ASKF200H
: Clip Locations, 6
BSKF291A
INTERIOR BD -83
INTERIOR TRIM
COMPONENTS E3ABC6DD
7
3
4
5
8
6
10
9
11
12
15
13
16
14
1. Front pillar trim 7. Front pillar trim 12. Rear door scuff trim
2. Cowl side trim 8. Cowl side trim 13. C pillar trim
3. Center pillar upper trim 9. Front door scuff trim 14. D pillar trim
4. Front door scuff trim 10. Center pillar upper trim 15. C pillar trim
5. Center pillar lower trim 11. Center pillar lower trim 16. D pillar trim
6. Rear door scuff trim
BSKF210A
BD -84 BODY (INTERIOR & EXTERIOR)
Fastener Locations
: Clip, 2 : Clip, 2
A
A
BSKF210B Clip
BSKF210C
2. Installation is the reverse of removal.
2. Installation is the reverse of removal.
NOTE
- Replace any damaged clips. NOTE
- Replace any damage clips.
INTERIOR BD -85
NOTE NOTE
- Put on gloves to protect your hands. - Put on gloves to protect your hands.
- When prying with a flat-tipped screwdriver, wrap - When prying with a flat-tipped screwdriver, wrap
it with protective tape to prevent damage. it with protective tape to prevent damage.
- Take care not to bend or scratch the trim and - Take care not to bend or scratch the trim and
panels. panels.
1. Remove the front pillar trim (A). 1. Remove the front door scuff trim(See page BD-84).
1
B
A
A
1
BSKF210D
BSKF210E
2. Installation is the reverse of removal.
3. Installation is the reverse of removal.
NOTE
- Replace any damage clips. NOTE
- Replace any damage clips.
BD -86 BODY (INTERIOR & EXTERIOR)
CENTER LOWER PILLAR TRIM REPLACEMENT CENTER UPPER PILLAR TRIM REPLACEMENT
NOTE NOTE
- Put on gloves to protect your hands. - Put on gloves to protect your hands.
- When prying with a flat-tipped screwdriver, wrap - When prying with a flat-tipped screwdriver, wrap
it with protective tape to prevent damage. it with protective tape to prevent damage.
- Take care not to bend or scratch the trim and - Take care not to bend or scratch the trim and
panels. panels.
1. Remove the front seat belt lower anchor(See page 1. Remove the center lower pillar trim(See page BD-86).
BD-122).
2. Remove the center upper pillar trim (A).
2. Remove the front door scuff trim(See page BD-84).
Fastener Locations
3. Remove the rear door scuff trim(See page BD-84). : Bolt, 4 : Clip, 1
: Clip Locations, 5
A A
BSKF210G BSKF210H
NOTE NOTE
- Replace any damage clips. - Replace any damage clips.
INTERIOR BD -87
NOTE B
- Put on gloves to protect your hands.
- When prying with a flat-tipped screwdriver, wrap
it with protective tape to prevent damage.
- Take care not to bend or scratch the trim and
panels.
Fastener Locations
: Clip, 6 : Bolt, 1
B
BSKF210J
NOTE
- Replace any damage clips.
A
BSKF210I
BD -88 BODY (INTERIOR & EXTERIOR)
NOTE
- Put on gloves to protect your hands.
- When prying with a flat-tipped screwdriver, wrap
it with protective tape to prevent damage.
- Take care not to bend or scratch the trim and
panels.
Fastener Locations
: Bolt, 2 : Clip, 1
BSKF210K
INTERIOR BD -89
LUGGAGE SIDE TRIM REPLACEMENT 1. Remove the rear door scuff trim(See page BD-82).
Fastener Locations
: Clip : Screw 1 : Clip 2 : Bolt
1
A
1
1
1 1
1
1 2
2
2
3
4
Clip 8
9 1
1
1
1 1 1
1 5
1 1
6
7
WINDSHIELD GLASS
COMPONENTS E1CA85F3
1. Windshield molding
2. Windshield glass
BSKF220A
INTERIOR BD -91
REPLACEMENT EF5BFFFD 3. Cut out the sealant using the sealant cutting tool
(A)(09861-31100).
REMOVAL
NOTE
- Put on gloves to protect your hands.
- Use seat covers to avoid damaging any surfaces.
A
1. Remove the following items.
- Front pillar trim, both sides(See page BD-85).
- Windshield wiper arms and cowl cover (See page
BE-"Windshield wiper").
A
A
B
ASKF070C
A
4. Remove the windshield (A) carefully using the glass
holder (B)(09861-31100).
ASKF070B A
ASIE070D
BD -92 BODY (INTERIOR & EXTERIOR)
INSTALLATION 4. Install the spacer (A) install the windshield glass (B)
temporarily with making sure to position them on the
1. With a knife, scrape the old adhesive smooth to a center, and then place the alignment mark (C).
thickness of about 2mm (0.08 in.) on the bonding
surface around the entire windshield opening flange: 5. Remove the windshield.
- Do not scrape down to the painted surface of the
body; damaged paint will interfere with proper C
bonding.
- Remove the rubber dam and fastreners from the
body.
- Mask off surrounding surfaces before painting.
ASKF370A
D D
ASKF070E
BSKF220G
INTERIOR BD -93
7. Apply a light coat of glass primer to the outside of the 8. Pack adhesive into the cartridge without air pockets
fasteners. to ensure continuous delivery. Put the cartridge in a
caulking gun, and run a bead of adhesive (A) around
NOTE the edge of the windshield (B) between the fastener
and molding as shown. Apply the adhesive within 30
- Never touch the primed surface with your hand.
minutes after applying the glass primer.
If you do, the adhesive may not bond to the glass
Make a slightly thicker bead at each corner.
Properly, causing a leak after the windshield
glass is installed.
- Do not apply body primer to the glass. B A
- Keep water, dust, and abrasive materials away
from the primer.
: primer
12.5mm
BSJE220H
ASKF070I
B
A
ASKF070J
BD -94 BODY (INTERIOR & EXTERIOR)
10. Scrape or wipe the excess adhesive off with a putty QUARTER GLASS REPLACEMENT
knife or towel. To remove adhesive from a painted
surface or the windshield, wipe with a soft shop towel 1. Remove the antenna cable (A).
dampened with alcohol.
11. Let the adhesive dry for at least one hour, then spray
water over the windshield and check for leaks. Make
leaking areas, and let the windshield dry, then seal
with sealant:
- Let the vehicle stand for at least four hours after
windshield installation. If the vehicle has to be
used within the first four, it must be driven slowly.
- Keep the windshield dry for the first hour after
installation.
: Screw Locations, 1
BSKF026B
INTERIOR BD -95
: Bolt Locations, 2
A
BSKF026C
NOTE
- Put on gloves to protect your hands.
Fastener Locations
: Clip, 13 : Bolt, 4
2.9~4.9N.m
(0.3~0.5Kgf.m
2.2~3.6lbf.ft)
BSKF290A
BUMPER BD -97
3. Loosen the front bumper mounting screws and clips. 5. Remove the connector (C).
Fastener Locations
: Clip, 17 : Bolt, 6 1 : Screw, 2 1 : Nut, 2
2
1
C
1
REAR BUMPER - Take care not bend or scratch the cover and other
parts.
REPLACEMENT EF4D3734
1. Remove the rear combination ramp(A).
REAR BUMPER COVER REPLACEMENT 2. Loosen the rear bumper screws and clips.
Fastener Locations
: Clip, 8 : Screw, 2 1 : Screw, 4 1 : Bolt, 4 : Nut
1 2
1
1
1
1
1
1
1
1
A
SEAT
FRONT SEAT
COMPONENTS E4ECCF87
15
1
14
8
12
11
13
10
BSKF320B
A
B
BSKF320C
SEAT BD -101
1. Loosen the lumber support lever mounting screw, re- 1. Remove the cover (A).
move the lumber support lever (A).
Fastener Locations
2. Installation is the reverse of removal. : Screw, 4 : Clip, 2
: Screw Locations, 1
Hook
BSKF320E
BSKF320D
2. Loosen the recliner mounting screw and clip, then re-
move the recliner cover (A).
: Screw Locations, 2
Clip
BSKF320F
1. Remove the cover (A). 1. Remove front seat assembly(See page BD-100).
2. After the armrest mounting bolt, then remove the arm- 2. Remove the recliner cover(See page BD-101).
rest (B).
3. Remove the armrest(See page BD-102).
: Bolt Locations, 1
4. Remove the connector (A), (B).
A ASKF320I
BSKF320G
5. After disconnecting the scuff band (A), remove the
3. Installation is the reverse of removal. seat back panel (B).
Clip
BSKF320J
SEAT BD -103
6. Remove the headrest and headrest guide (A). 8. Disconnect the protector (A) from the back frame,
then remove the hogring clips (B).
A
ASKF320H
: Bolt Locations, 4
9. Disconnect the seat pad (B) from the back frame (A).
A
B
BSKF320K ASKF320M
BD -104 BODY (INTERIOR & EXTERIOR)
10. After removing the hog-ring clips (A) on the front of SEAT CUSHION COVER REPLACEMENT
seat back remove the seat back cover (B).
1. Remove front seat assembly(See page BD-100).
B A
BSKF320N
: Bolt Locations, 4
B A
B
BSKF101J
BSKF320K
SEAT BD -105
6. Loosen the mounting bolts, then remove the seat leg 8. Disconnect the seat cushion pad (B) from the track
assembly (A). (A).
: Nut Locations, 6
B
A
BSKF320O ASKF320Q
7. Disconnect the protector (A) from the cushion frame, 9. After removing the hog-ring clips (A) on the front of
then remove the hog-ring clips (B). seat cushion remove the seat cushion cover (B).
B
B
B
A
A
A
BSKF320P BSKF320R
BD -106 BODY (INTERIOR & EXTERIOR)
A
CAUTION
- Remove the side air bag for replacing side air
bag installation seat.
C - Be fore service, be fully aware of precautions
and service procedure relevant to air bag (See
page RT-Airbag).
B
A
BSKF101J
ASKF320M
1. Remove the recliner cover(See page BD-101). 1. Remove the seat back cover(See page BD-102).
2. Remove the seat cushion cover(See page BD-104). 2. Cut the heater (A) attached to the pad (B), as shown
in the picture.
3. Remove the seat track (A).
3. Take off the paper from the backside of the heater
B assembly.
ASKF320Q
BSKF320T
SEAT BD -109
REAR SEAT
COMPONENTS EE9FF643
SECONDARY SEAT
11
12 2
8
1
10
8
9
4
7
5
THIRD SEAT
6 4
7 5 3
1 2
13
13 2
9
8 6
12
11
10
9
12
11
10
REMOVAL
BSKF340F
BSKF340F
BSKF340G
BSKF340J
BSKF340H
BD -112 BODY (INTERIOR & EXTERIOR)
4. Arrange the seat to the rear side of the strike by using 6. Turn the seat to the rearward for locking between the
the roller. rear latch and striker.
BSKF340I BSKF340K
5. Turn the seat to the forward at an angle of about 81 7. Uufold the back of the seat.
degrees for locking between the plate and striker.
BSKF340L
BSKF400A
8. The leg cover hole color must be discolored to green.
Locking(Green)
BSKF340C
SEAT BD -113
1. Remove the recliner lever(B) and cover (A). 1. Remove the recliner cover(See page BD-113).
: Bolt Locations, 1
BSKF340M
B
2. Loosen the mounting bolts, then remove the seat back
assembly (A). A
BSKF330M
3. Disconnect the auto tumble cable(B).
4. Remove the seat back panel (A).
: Bolt Locations
: Clip Locations
BSKF340N
A
BSKF340O
BD -114 BODY (INTERIOR & EXTERIOR)
A NOTE
- To prevent wrinkles, make sure the material is
stretched evenly over the cover (A) before secur-
ing the hog-ring clips (B)
- Replace the hog-ring clips with new ones using
special tool (C).
A A
A C
BSKF340P
A
BSKF340Q
SEAT BD -115
: Bolt Locations
A
A
BSKF340U
BSKF340N
: Bolt Locations A
A
BSKF340V
BSKF340S
BD -116 BODY (INTERIOR & EXTERIOR)
7. Disconnect the protector (A) from the cushion frame, 10. Installation is the reverse of removal.
then remove the hog-ring clips (B). - To prevent wrinkles, make sure the material is
stretched evenly over the cover (A) before secur-
ing the hog-ring clips (B).
- Replace the hog-ring clips with new ones using
special tool (C).
A A B
A
B
BSKF340W
ASKF101J
8. Remove the frame (A).
BSKF340X
BSKF340Y
SEAT BD -117
BSKF350A
BSKF350C
BSKF350B
BD -118 BODY (INTERIOR & EXTERIOR)
1. Remove the recliner cover (A). 1. Remove the recliner cable (A).
: Screw Locations A
A BSKF350F
BSKF350D 2. Loosen the mounting bolts, then remove the seat back
assembly (A).
: Screw Locations
BSKF350E
: Screw Locations, 2
BSKF350J
BSKF350S
7. After removing the hog-ring clips (A) on the front of
4. Remove the hog-ring clips (A). seat back remove the seat back cover (B).
BSKF350H BSKF350K
BSKF350I
BD -120 BODY (INTERIOR & EXTERIOR)
SEAT CUSHION COVER REPLACEMENT 5. Disconnect the seat pad (B) from the back frame (A).
BSKF350M
A
BSKF350G
B
4. Disconnect the protector (A) from the back frame.
BSKF350N
BSKF350L
SEAT BD -121
1. Remove the cushion cover(A)(See page BD-120). 1. Remove seat back cover(A)(See page BD-118).
BSKF350J
BSKF350M
2. Installation is the reverse of removal.
2. Installation is the reverse of removal.
BD -122 BODY (INTERIOR & EXTERIOR)
SEAT BELT 3. Remove the center pillar lower trim(See page BD-86).
CAUTION
- When installing the belt, make sure not to
damage the pretensioner.
6. After disconnecting the pretensioner connector lock SECONDARY SEAT BELT REPLACEMENT
pin, remove the connector (B), Loosen the mounting
bolt, then remove the pretensioner (C). CAUTION
Washer
Spacer
Bushing
Anchor
Bolt
BSKF350T
BSKF350Q
6. After loosening the retractor (C) mounting bolt, re- THIRD SEAT BELT REPLACEMENT
move the rear seat belt (B).
1. Remove the following items first.
Bolt, 39.2~53.9N.m,(4.0~5.5Kgf.m, 28.9~39.8lbf.ft) - Rear seat assembly(See page BD-117).
- Front and rear door scuff trim(See page BD-84).
- Rear filler trim(See page BD-88).
A
2. Remove the lower anchor (A).
Washer
Spacer
Bushing
Lock Spacer Anchor Bushing Bolt
Anchor Washer
BSKF350Z
Bolt
BSKF350U
3. Remove the luggage side trim(See page BD-89). FRONT SEAT BELT BUCKLE REPLACEMENT
4. Remove the C pillar trim(See page BD-88). 1. Remove the following items first.
- Front seat assembly(See page BD-100).
5. Remove the upper anchor (A). - Recliner cover(See page BD-111).
6. After loosening the retractor (C) mounting bolt, re- 2. Remove the seat belt buckle (A).
move the rear seat belt (B).
: Bolt Locations
Bolt, 39.2~53.9N.m,(4.0~5.5Kgf.m, 28.9~39.8lbf.ft)
A
BSKF360C
BSKF360A
SECONDARY SEAT BELT BUCKLE REPLACEMENT THIRD SEAT BELT BUCKLE REPLACEMENT
1. Remove the following items first. 1. Remove the recliner cover (A).
- Front seat assembly(See page BD-100).
- Recliner cover(See page BD-101). : Screw Locations
: Bolt Locations
BSKF350E
BSKF360F
SEAT BD -127
BSKF900A
BSKF360K