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BD (Body)

The document provides specifications and troubleshooting information for various body parts of a vehicle, including doors, tailgate, hood, seats, and sunroof. It lists torque specifications for fasteners. It also describes special tools needed for maintenance and repair of windows, doors, windshield, and headliner. Common symptoms and suspected causes are outlined for issues with water leaks, noise, and operation of the sunroof and doors.

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Alha D
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
142 views127 pages

BD (Body)

The document provides specifications and troubleshooting information for various body parts of a vehicle, including doors, tailgate, hood, seats, and sunroof. It lists torque specifications for fasteners. It also describes special tools needed for maintenance and repair of windows, doors, windshield, and headliner. Common symptoms and suspected causes are outlined for issues with water leaks, noise, and operation of the sunroof and doors.

Uploaded by

Alha D
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Body (Interior &

Exterior)
GENERAL CRASH PAD
ROOF TRIM
EXTERIOR INTERIOR TRIM
FENDER WINDSHIELD GLASS
HOOD
TAILGATE
BUMPER
FRONT DOOR
FRONT BUMPER
REAR DOOR
REAR BUMPER
BODY SIDE MOLDINGS
SUN ROOF
MIRROR SEAT
FRONT SEAT
INTERIOR REAR SEAT
CONSOLE SEAT BELT
BD -2 BODY (INTERIOR & EXTERIOR)

GENERAL
SPECIFICATIONS EB65AF0C

HOOD Type Rear hinged, gas lifter type


FRONT DOOR Construction Front hinged, full door construction
Regulator system X-ARM type
Locking system Pin-fork system
REAR DOOR Construction Sliding door construction
Regulator system Wire drum type
Locking system Pin-fork system
TAILGATE Type Inner hinged, gas lifter type
GLASS Windshield glass 5mm
THICKNESS Front door glass 4mm
Rear door glass 4mm
Rear window glass 3.5mm
SEAT BELTS Front 3 point type with Emergency Locking Retractor (E.L.R)
Rear 3 point type with Emergency Locking Retractor (E.L.R)
GENERAL BD -3

TIGHTENING TORQUE E49CDCDB

Items N.m Kgf.m Lbf.ft


Front and rear doors Door hinge to body 33.3~41.2 3.4~4.2 24.6~30.4
Door hinge to door 21.6~26.5 2.2~2.7 15.9~19.5
Striker 6.9~10.8 0.7~1.1 5.1~8.0
Glass mounting bolt 7.8~11.8 0.8~1.2 5.8~8.7
Outside handle mounting bolt 6.9~10.8 0.7~1.1 5.1~8.0
Rear channel mounting nut 7.8~11.8 0.8~1.2 5.8~8.7
Tailgate Tailgate hinge to body 6.9~8.8 0.7~0.9 5.1~6.5
Tailgate hinge to tailgate 6.9~8.8 0.7~0.9 5.1~6.5
Tailgate lift mounting bolt 6.9~8.8 0.7~0.9 5.1~6.5
Key cylinder mounting nut 6.9~10.8 0.7~1.1 5.1~8.0
Hood Hood hinge to body 21.6~26.5 2.2~2.7 15.9~19.5
Hood hinge to hood 21.6~26.5 2.2~2.7 15.9~19.5
Hood latch to body 6.9~10.8 0.7~1.1 5.1~8.0
Seat Front seat mounting bolts 43.1~64.7 4.4~6.6 31.8~47.7
Rear seat mounting bolts 43.1~64.7 4.4~6.6 31.8~47.7
Seat belt Front seat belt height adjuster 39.2~53.9 4.0~5.5 28.9~39.8
Front seat belt buckle mounting bolt 39.2~53.9 4.0~5.5 28.9~39.8
Front seat belt anchor mounting bolt 39.2~53.9 4.0~5.5 28.9~39.8
Front seat belt lower anchor 39.2~53.9 4.0~5.5 28.9~39.8
Front seat belt upper anchor 39.2~53.9 4.0~5.5 28.9~39.8
Rear seat belt anchor attaching bolt 39.2~53.9 4.0~5.5 28.9~39.8
Rear seat belt retractor mounting bolt 39.2~53.9 4.0~5.5 28.9~39.8
BD -4 BODY (INTERIOR & EXTERIOR)

SPECIAL TOOLS E81B0F5D

Tool (Number and name) Illustration Use


09793-2100 Adjustment, removal and
Door hinge adjusting wrench installation
Of the door hinge

ESBF010A

09800-21000 Trim removal


Ornament remover

ESBF010B

09853-31000 Removal of the headliner clips


Headliner clip remover

ESBF010C

09861-31100 Cutting the sealant of the


Sealant cut-out tool windshield
(Use with 09861-31200)

ESBF010D

09861-31200 Cutting the sealant of the


Sealant cutting blade windshield
(Use with 09861-31100)

ESBF010E
GENERAL BD -5

Tool (Number and name) Illustration Use


09861-31300 Application of the sealant to
Sealant gun the windshield

ESBF010F

09681-31400 Removal and installation of


Glass holder the windshield

ESBF010G

09681-31000 Removal of the windshield


Windshield moulding remover moulding

ESBF010H

09880-4F000 Installation of the hogring clip


Hogring clip installer

ESBF010I
BD -6 BODY (INTERIOR & EXTERIOR)

TROUBLESHOOTING E8B618B1

Symptom Suspect Area Remedy (See page)


Water leaks from sunroof Dirt accumulated in drain tube Clear dirt inside of drain
Clogged drain tube Blow air into drain to remove dirt
Broken or dislocated drain tube, Check tube installation and
defective Flange contact
Or cracked clip
Deteriorated roof lid weatherstrip Replace
Excessive roof lid-to-body Adjust
clearance and
Improperly fitted weatherstrip
Loose or deformed deflector, gaps Retighten adjust or replace
Wind noise around sunroof
In body work
Sunroof lid makes a noise Foreign particles lodged in guide rail Check drive cable and guide
when moveing Rails for foreign particles
Loose guide rails and lid Retighten
Motor runs but sunroof does not Foreign particles lodged in guide rail Check drive cable and guide
move or moves only partially Rails for foreign particles
Incorrect engagement of motor pinion Check for loose motor installation
With drive cable And damaged pinion
Decrease in motor‘s clutch
Adjust
slipping force
Increased sunroof sliding resistance Adjust or replace
Or interference of sunroof with drive
cables, weatherstrip, etc. due to
maladjustment of sunroof
Noise in motor (clutch slipping Incorrect engagement of motor pinion Check pinion installation and
Noise from motor when sunroof With drive cable Retighten motor
Is fully opened or closed is not
Worn out or damaged motor
An unusual noise Replace motor assembly
pinion bearing
Worn out or deformed drive cable Replace
Door glass fails to operate Incorrect window glass installation Adjust position
Up and down
Damaged or faulty regulator
Correct or replace
arm or regulator
Door does not open or close Incorrect door installation Adjust position
completely
Defective door check assembly Correct or replace
Door hinge requires grease Apply grease
Hood does not open or close Striker and latch not properly aligned Adjust
completely
Incorrectly installed hood Adjust
Incorrect hood bumper height Adjust
Water leak through windshield Defective seal Fill with sealant
end rear window
Defective flange Correct
EXTERIOR BD -7

EXTERIOR 1. Remove the following items.


- Headlamp assembly(See page BD-94).
- Front bumper(See page BD-94).
FENDER - Side garnish (B), mud guide (C), cover (D

2. After loosening the fender mounting bolts, remove the


REPLACEMENT EF4FF58B
fender (A).

NOTE 3. Installation is the reverse of removal.


- Take care not to damage the hood and body.
- When removing the clips, use a clip remover.

Fastener Locations
: Screw, 2 : Screw, 3 1 : Bolt, 9 2 : Clip, 2

D 2

1 2

1
1 A 2

1
1

1
1 11

B
C

Clip

BSKF004A
BD -8 BODY (INTERIOR & EXTERIOR)

HOOD 2. Using a screwdriver (E), lift up slightly the socket clips


(F) of both ends on the lifter (G), and then remove the
lifter from the bracket (H).
REPLACEMENT E957C8A4

3. After loosen the hood hinge (B) mounting bolts, re-


HOOD ASSEMBLY REPLACEMENT move the hood (C).

NOTE 4. Installation is the reverse of removal.


- When removing and installing the hood, an as-
sistant is necessary. NOTE
- Take care not to damage the hood and body. - Make sure the hood opens properly and locks
- When removing the clips, use a clip remover. securely.
- Adjust the hood alignment(See page BD-13).
1. Disconnect the windshield washer nozzle connecting
tube (D).

: Bolt Locations, 4
21.6~26.5N.m
(2.2~2.6Kgf.m H
15.9~19.5lbf.ft)

F
C

BSKF005K
EXTERIOR BD -9

HOOD INSULATOR REPLACEMENT HOOD WEATHERSTRIP REPLACEMENT

1. Using a clip remover, detach the clips, and remove the 1. Detach the clips, then remove the hood weather-
hood insulator (A). strip(A). Take care not to scratch the hood.

: Clip Locations
NOTE
- Take care not to scratch the hood panel.
A
: Clip Locations, 16

BSKF005B

2. Installation is the reverse of removal.

BSKF005A NOTE

2. Installation is the reverse of removal. - Replace any damaged clips.

NOTE
- Replace any damaged clips.
BD -10 BODY (INTERIOR & EXTERIOR)

HOOD SEAL WEATHERSTRIP REPLACEMENT HOOD LIFT REPLACEMENT

1. Detach the clips, then remove the hood weather 1. Using a screwdriver (A), lift up slightly the socket clips
strip(A). Take care not to scratch the hood. (B) of both ends on the lifter (D), and then remove the
lifter from the bracket (C).
: Clip Locations

BSKF005M

2. Installation is the reverse of removal. D

NOTE
- Replace any damaged clips.

ASKF005C

2. Push the socket of the lifter into the bracket for instal-
lation.
EXTERIOR BD -11

HOOD RELEASE HANDLE REPLACEMENT COWL TOP COVER REPLACEMENT

1. Remove the mounting bolt, then remove the hood re- 1. Remove the wiper (A).
lease handle (A).
: Nut Locations, 2
: Screw Locations, 1 27.5~31.4N m,
2.8~3.2Kgf m
20.3~23.1lbf ft) A

BSKF005Z

BSKF005D
2. Remove the hood seal weather strip(See page
2. Installation is the reverse of removal. BD-10).

NOTE 3. Detach the clips, then remove the cowl top cover (A).

- Make sure the hood latch cable is connected : Clip Locations, 4


properly.
- Make sure the hood locks securely.

BSKF005L

4. Installation is the reverse of removal.


BD -12 BODY (INTERIOR & EXTERIOR)

HOOD LATCH REPLACEMENT 3. Remove the hood latch (A) mounting bolts.

1. Detach the clips, then remove the under cover(A). 4. Remove the latch (A).

: Clip Locations, 13 : Bolt Locations, 4


6.9~10.8N m,
(0.7~1.1Kgf m
A
A 5.1~8.0lbf ft)

BSKF005E BSKF005G

2. Detach the clips, then remove the hood latch cover(A). 5. Disconnect the hood latch cable (A) and Remove the
latch (B).
: Clip Locations, 2

A
A

ASKF005H

6. Installation is the reverse of removal.

BSKF005F
NOTE
- Make sure the hood latch cable is connected
properly.
- Make sure the hood locks securely.
EXTERIOR BD -13

HOOD ADJUSTMENT 2. Adjust the hood height by turning the hood overslam
bumpers (C).
PROCEDURES EECF067F
3. After loosening the hood latch (D) mounting bolts, ad-
1. After loosening the hinge (A) mounting bolt, adjust the just the latch by moving it up or down, or right or left.
hood (B) by moving it up or down, or right or left.

A
B A
A

BSKF005J
BD -14 BODY (INTERIOR & EXTERIOR)

TAILGATE ROOM LAMP REPLACEMENT

1. Remove the room lamp.


REPLACEMENT EA6CD59B - Remove the lens (A).
- Remove the screw.
INSIDE HANDLE REPLACEMENT - Pull out the room lamp (B).
- Disconnect the connector (C).
1. After loosening the mounting screws, remove the in-
side handle (A).
: Screw Locations, 2

: Screw Locations, 2

A C

BSKF007B

2. Installation is the reverse of removal.

BSKF007A

2. Installation is the reverse of removal.


EXTERIOR BD -15

TAILGATE TRIM REPLACEMENT 5. Using a screwdriver, remove the tailgate upper trim
(A).
NOTE
: Clip Locations, 3
- When prying with a flat-tipped screwdriver, wrap
it with protective tape, and apply protective tape
around the related parts, to prevent damage. A
- Put on gloves to protect your hands.

1. Remove the following items.


- Room lamp(See page BD-14).
- Inside handle(See page BD-14).

2. Disconnect the clip (A), remove the tailgate lifter (B).

BSKF007E
B
6. Loosen the screw, then remove tailgate side trim (A).

Fastener Locations
: Screw, 2 : Clip, 4

ASKF007C

3. Using a screwdriver, remove the tailgate switch (A).

4. Disconnect the connector (B).

BSKF007F

ASKF007D
BD -16 BODY (INTERIOR & EXTERIOR)

7. Loosen the screws and clips to the lower tailgate trim TAILGATE WEATHERSTRIP REPLACEMENT
(A).
1. Remove the tailgate weather strip (A).
Fastener Locations
: Screw, 2 : Clip, 2 1 : Clip, 14

1
1
1 1
1 1
1 1 1
1 1
1
1
A

ASKF007H

BSKF007G 2. Installation is the reverse of removal.

8. Installation is the reverse of removal.

NOTE
- Replace and damaged clips.
EXTERIOR BD -17

LATCH ASSEMBLY REPLACEMENT ACTUATOR ASSEMBLY REPLACEMENT

1. Remove the tailgate trim(See page BD-15). 1. Remove the tailgate trim(See page BD-15).

2. Disconnect the outside handle rod (A), connector (B). 2. Disconnect the outside handle rod (A), actuator rod
(B), key cylinder rod (C) and connector.

3. After loosening the mounting bolt and nuts, then re-


move the actuator assembly (D).
A
B
: Nut Locations, 3
6.9~10.8N m,
(0.8~1.1Kgf m
5.1~8.0lbf ft)

ASKF007I

3. After loosening the mounting screws, then remove the


latch assembly (A).

: Screw Locations, 3
D
B C A

BSKF007K

4. Installation is the reverse of removal.

NOTE
- Make sure the connector is connected properly
and the connecting rod is connected properly.
- Make sure the tailgate opens properly and locks
securely.

BSKF007J

4. Installation is the reverse of removal.


- Make sure the connector is connected properly
and the connecting rod is connected properly.
- Make sure the tailgate opens properly and locks
securely.
BD -18 BODY (INTERIOR & EXTERIOR)

OUTSIDE HANDLE REPLACEMENT 3. Disconnect the outside handle rod (A).

1. Remove the tailgate trim(See page BD-15). 4. Loosen the outside handle (B) mounting bolts.

2. After loosening the mounting bolt and nuts, then re- : Nut Locations, 2
move the tailgate garnish (A).

Fastener Locations
: Nut, 4 : Bolt, 2

BSKF007N

BSKF007Y

5. Installation is the reverse of removal.

NOTE
- Make sure the tailgate opens properly and locks
securely.
EXTERIOR BD -19

LIFTER REPLACEMENT KEY HOLDER REPLACEMENT

1. Using a screwdriver (A), lift up slightly the socket clips 1. Remove the tailgate trim(See page BD-15).
(B) of both ends on the lifter (D), and then remove the
lifter from the bracket (C). 2. Remove the tailgate garnish(See page BD-18).

3. Disconnect the key rod (B) and connector (A).


C
: Nut Locations, 1
6.9~10.8N m,
(0.7~1.1Kgf m
D 5.1~8.0lbf ft) B
A A

BSKF007O
D
4. Remove the key holder (A).

A
ASKF007M

2. Push the socket of the lifter into the bracket for instal-
lation.

ASKF007P

5. Installation is the reverse of removal.

NOTE
- Make sure the tailgate opens properly and locks
securely.
BD -20 BODY (INTERIOR & EXTERIOR)

POWER TAILGATE MOTER ASSEMBLY REAR WIPER REPLACEMENT


REPLACEMENT
1. Using a screwdriver, detach cover (A).
1. Remove the rear seat assembly(See page BD-109).

2. Remove the luggage trim(See page BD-87). A

3. Disconnect the clip (A), remove the tailgate lifter (B).

ASKF007S

2. Remover the rear wiper (A).

: Nut Locations
6.9~10.8N m,
ASKF007C (0.8~1.1Kgf m A
5.1~8.0lbf ft)
4. Disconnect the connector.

5. After loosening the mounting bolts, then remove the


tailgate motor assembly (A).

: Bolt Locations, 3

21.6~26.5N m,
(2.2~2.7Kgf m
15.9~19.5lbf ft)

REAR WIPER STRUSTURE

Cover
Nut
A
Wiper

Cover
Nut

Bushing

Motor
BSKF007R

6. Installation is the reverse of removal.

NOTE
- Make sure the connector is plugged in properly. BSKF007T
- Make sure the tailgate opens properly and locks
securely. 3. Installation is the reverse of removal.
EXTERIOR BD -21

REAR WIPER MOTER ASSEMBLY REPLACEMENT 5. After disconnecting the connector (A), remove the mo-
tor (B).
1. Remove the tailgate trim(See page BD-15).
: Screw Locations, 2
2. Remove the rear wiper(See page BD-20). 2.0~2.9N m,
(1.0~1.3Kgf m
3. Remove cover (A). 1.4~2.2lbf ft) A
B

BSKF007X
ASKF007V
6. Installation is the reverse of removal.
4. Loosen the mounting nut (A).
NOTE
- Make sure the connector is plugged in properly.
- Make sure the rear wiper.
A

ASKF007W
BD -22 BODY (INTERIOR & EXTERIOR)

FUEL FILL DOOR REPLACEMENT 2. Loosen the bolts, then remove the fuel fill door (A).

1. Remove the clip (A). : Bolt Locations, 2

6.9~10.8N m,
A (0.2~0.3Kgf m
5.1~8.0lbf ft)
A

BSKF006A

BSKF006G

3. Remove the fuel fill door (B).

BSKF006D
EXTERIOR BD -23

4. Installation is the reverse of removal.

NOTE
- Make sure the fuel fill door opens properly and
locks securely.

5. Check that the fuel fill door (A) fits flush against the
body. If necessary, adjust it.

: Bolt Locations, 2

6.9~10.8N m,
(0.2~0.3Kgf m
5.1~8.0lbf ft)
A

BSKF006B
BD -24 BODY (INTERIOR & EXTERIOR)

TAILGATE ADJUSTMENT 2. Adjust the tailgate fit by closing the tailgate over slam
bumper and side bumper (B).
PROCEDURES E2671D75
3. Adjust the striker (C) by moving it up or down, or right
1. After loosening the tailgate hinge (A) mounting bolt, or left.
adjust the tailgate by moving it up or down, or right or
left.

B B

ASKF006F
EXTERIOR BD -25

FRONT DOOR

COMPONENTS EAFACD82

8
7
9
10

11

12 6

13
14
5

15
1

4
2

1. Glass 6. Door panel 11. Latch assembly


2. Power window motor 7. Door belt weatherstrip 12. Inside handle
3. Door module 8. Out side handle 13. Channel
4. Speaker 9. Key holder 14. Inside handle cover
5. Door checker 10. Bracket 15. Door weatherstrip
BSKF009A
BD -26 BODY (INTERIOR & EXTERIOR)

REPLACEMENT E0F7DFA7 3. Loosen the door trim (C) mounting screws. Release
the clips that hold the door trim, then remove the door
FRONT DOOR TRIM REPLACEMENT trim by pulling it upward. Disconnect the power win-
dow switch connector (A), power mirror connector (B),
NOTE and door courtesy lamp connector (D).
- Take care not to scratch the door trim and other [LHD]
parts.
- Put on gloves to protect your hands. Fastener Locations
: Screw, 3 : Clip, 7 1 : Screw, 1
1. Remove the quadrant inner cover (A).

A
1

A
B

ASKF009B C

BSKF009D
2. Loosen the mounting screw, remove the inside handle
cover (A). [RHD]

: Screw Locations, 1 Fastener Locations


: Screw, 3 : Clip, 7 1 : Screw, 1

A
B

C
BSKF009C
LSKF009D

4. Installation is the reverse of removal.

NOTE
- Make sure of connectors is plugged in properly
and each rod is connected securely.
- Make sure the door locks and opens properly.
EXTERIOR BD -27

GLASS REPLACEMENT 3. Carefully move the glass (A) until you can see the
bolts, then loosen them. Carefully pull the glass out
1. Remove the front door trim(See page BD-26). through the window slot (B).

2. Remove the door trim seal (A). : Bolt Locations, 2


7.8~11.8N m,
(0.8~1.2Kgf m
5.8~8.7lbf ft)
A A

ASKF009E

BSKF009F

4. Installation is the reverse of removal.

NOTE
- Roll the glass up down to see if it moves freely
without binding.
- Make sure that there is no clearance between the
glass and glass run channel when the glass is
closed.
- Adjust the position of the glass as necessary.
BD -28 BODY (INTERIOR & EXTERIOR)

INSIDE HANDLE REPLACEMENT SPEAKER REPLACEMENT

1. Remove the front door trim(See page BD-26). 1. Remove the door trim(See page BD-26).

2. Loosen the inside handle (A) mounting screw. 2. After disconnecting the speaker connector (A), re-
move the speaker (B).
: Screw Locations, 1
: Screw Locations, 4
A

BSKF009G B

3. Disconnect the lock cable (A) and inside connect ca-


ble (B).
BSKF009I

A C
3. Installation is the reverse of removal.

ASKF009H

4. Installation is the reverse of removal.

NOTE
- Make sure the door locks and opens properly.
EXTERIOR BD -29

POWER WINDOW MOTOR REPLACEMENT FRONT DOOR LATCH ASSEMBLY REPLACEMENT

1. Remove the door trim(See page BD-26). 1. Remove the following parts.
- Front door trim(See page BD-26).
2. Disconnect the power window motor connector (A). - Glass(See page BD-27).
- Inside handle(See page BD-28).
3. After loosening the mounting nuts, remove the power - Door module(See page BD-30).
window motor (B).
2. Remove the latch assembly (A).
: Nut Locations, 3

B B

A
A

ASKF009N

3. Installation is the reverse the removal.


BSKF009J
NOTE
4. Installation is the reverse of removal. - Make sure the door locks and opens properly.

NOTE
- Make sure that there is no clearance between the
glass and glass run channel when the glass is
closed.
- Adjust the position of the glass as necessary.
BD -30 BODY (INTERIOR & EXTERIOR)

DOOR MODULE ASSEMBLY REPLACEMENT 4. Loosen the door module mounting bolts, then remove
the door module (A).
1. Remove the following parts.
- Front door trim(See page BD-26). Fastener Locations
- Glass(See page BD-27). : Screw, 3 : Bolt, 3
- Channel(See page BD-32). 6.9~10.8N m 6.9~10.8N m
(0.7~1.1Kgf m, (0.7~1.1Kgf m,
2. Disconnect the wiring harness (A). 5.1~8.0lbf ft) 5.1~8.0lbf ft)

1 : Nut, 1
6.9~10.8N m
(0.7~1.1Kgf m,
5.1~8.0lbf ft)

ASKF009K
1
3. Disconnect the lock rod (A) and outside handle rod
(B). A

BSKF009M

5. Installation is the reverse of removal.

NOTE
- Make sure the connector is plugged in properly
and each rod is connected securely.
- Make sure the door locks and opens properly.

B A

ASKF009L
EXTERIOR BD -31

OUTSIDE HANDLE REPLACEMENT 5. Loosen the outside handle mounting bolts, remove
the outside handle bracket (A).
1. Remove the door trim(See page BD-26).
: Bolt Locations, 2
2. Remove the door trim seal.
6.9~10.8N m,
(0.7~1.1Kgf m
3. Disconnect the connector (A). 5.1~8.0lbf ft)

A
ASKF009O
BSKF009P

4. Disconnect the lock rod (A) and outside handle rod 6. After removing the outside handle mounting bolts, re-
(B). move the outside handle (A).

: Bolt Locations, 2
6.9~10.8N m,
(0.7~1.1Kgf m
5.1~8.0lbf ft)

B A

ASKF009L

BSKF009Q

7. Installation is the reverse the removal.

NOTE
- Make sure the door locks and opens properly.
BD -32 BODY (INTERIOR & EXTERIOR)

DOOR BELT WEATHERSTRIP REPLACEMENT REAR CHANNEL REPLACEMENT

1. Loosen the mounting screw, then remove the door 1. Remove the door trim(See page BD-26).
belt weather strip (A).
2. Remove the glass(See page BD-27).
: Screw Locations, 1
3. Loosen the rear channel mounting nuts.

4. After disconnecting the glass molding, remove the


rear channel (A).

: Nut Locations, 2
5.9~11.8N m,
(0.6 ~ 1.2Kgf m
4.3~8.7lbf ft)

A
A

BSKF009R

2. Installation is the reverse of removal.

BSKF009S

5. Installation is the reverse of removal.


EXTERIOR BD -33

DOOR WEATHERSTRIP REPLACEMENT POWER WINDOW SWITCH REPLACEMENT

1. Loosen the checker mounting bolts. 1. Remove the front door trim(See page BD-26).

2. Release the clips then remove the door weather- 2. Loosen the mounting screws (B).
strip(A).
3. Disconnect the connector (A).

: Screw Locations, 5

ASKF009T

B
3. Installation is the reverse of removal.

BSKF009U

4. Remove the power window switch (A).

ASKF009V

5. Installation is the reverse the removal.


BD -34 BODY (INTERIOR & EXTERIOR)

ADJUSTMENT EA068CB5 DOOR POSITION ADJUSTMENT

GLASS ADJUSTMENT NOTE


- After installing the door, check for a flush fit with
NOTE
the Body, then check for equal gaps between
- Check the glass run channel for damage or dete- the front, Rear, and bottom, door edges and the
rioration, and replace them necessary. body. Check That the door and body edges are
parallel. Before Adjusting, replace the mounting
1. Remove the following parts. bolts.
- Quadrant cover.
- Door trim. 1. Place the vehicle on a firm, level surface when adjust-
ing the doors.
2. Carefully move the glass until you can see the glass
mounting bolts, then loosen them. 2. Adjust at the hinges (A):
- Loosen the door mounting bolts (B) slightly, and
3. Check that the glass moves smoothly. move the door IN or OUT until it aligns flush with
the body.
4. Raise the glass fully, and check for gaps. - Loosen the hinge mounting bolts (C) slightly, and
Check that the glass contacts the glass run channel move the door BACKWARD or FORWARD, UP
evenly. or DOWN as necessary to equalize the gaps.
- Place a shop towel (D) on the jack (E) to prevent
5. Check for water leaks. Run water over the roof and
damage to the door when adjusting the door.
on the sealing area as shown, and note these items:
- Use a 12mm (1/2in.) diameter hose (A).
- Adjust the rate of water flow as shown (B).
- Do not use a nozzle.
- Hold the hose about 300mm(12in.) away from
The door (C).
33.3~41.2N.m
21.6~26.5N.m
(3.4~4.2Kgf.m
(2.2~2.7Kgf.m
24.6~30.4lbf.ft)
15.9~19.5lbf.ft)
C B
12 mm (0.47 in.)

0.5 m (18 in.)


B A

.)
A 2 in
m m (1
300
A

D
ESKE003L
E

BSKF200A
EXTERIOR BD -35

3. Check that the door and body edges are parallel.

B
16.7~21.6N.m
(1.7~2.2 kgf.m, 12.3~15.9lbf.ft)
ASKF009W

4. Grease the pivot portions of the hinges indicated by


the arrows. ESNG038A

2. Lightly tighten the screws.

3. Wrap the striker with a shop towel, then adjust the


striker by tapping it with a plastic hammer.
Do not tap the striker too hard.

4. Loosen the screws and remove the shop towel.

Grease 5. Lightly tighten the screws.

6. Hold the outer handle out, and push the door against
the body to be sure the striker allows a flush fit. If the
door latches properly, tighten the screws and recheck.
A

BSKF150S

5. Check for water leaks.

DOOR STRIKER ADJUSTMENT

Make sure the door latches securely without slamming It.


If necessary, adjust the striker (A): The striker nuts Are
fixed. The strike can be fine adjusted up or down, and in
or out. striker ceater to be adjusted max ± 1.5mm

1. Loosen the screws (B), then insert a shop towel be-


tween the body and striker(A).
BD -36 BODY (INTERIOR & EXTERIOR)

REAR DOOR

COMPONENTS E39A2059

5 9

1
4
2

3 10

11

15 12
14

16

13

1. Rear side trim 7. Door panel 13. Glass


2. Door trim 8. Glass run 14. Inside handle cover
3. Latch assembly 9. Door belt weather strip 15. Inside handle
4. Rear channel 10. Front channel 16. Front side trime
5. Out side handle bracket 11. Remote controller assembly
6. Out side handle 12. Window regulator
BSKF100A
EXTERIOR BD -37

REPLACEMENT E25CBC59 3. Loosen the inside handle cover (A) mounting screws,
remove the inside handle cover.
REAR DOOR TRIM REPLACEMENT
: Screw Locations, 2
NOTE
- Take care not to scratch the door trim and other
parts.
- Put on gloves to protect your hands.

1. Remove the front side trim(A) and rear side trim.

: Clip Locations, 3

A
BSKF100D

4. Loosen the trim (A) mounting screws, remove the trim.

: Screw Locations, 2
BSKF100B

2. Disconnect the clip (A), remove the inside handle (B).

A
A

BSKF100E
ASKF100C

5. Installation is the reverse of removal.


BD -38 BODY (INTERIOR & EXTERIOR)

GLASS REPLACEMENT POWER WINDOW MOTOR REPLACEMENT

1. Remove the following items. 1. Remove the rear door trim(See page BD-37).
- Door trim(See page BD-37).
- Door belt weather strip(See page BD-41). 2. After disconnecting the connector (B), remove the
- Rear channel(See page BD-41). power window motor (A).

: Nut Locations, 8
CAUTION
3.9~5.9N.m
- Take care not to drop to glass and scratch the (0.4~0.6Kgf.m
glass surface. 4.9~4.3lbf.ft)

2. Carefully move the glass (A) until you can see the
bolts, then loosen them. Separate the glass run from
the door panel and carefully pull the glass out through
the window slot. B
A
: Bolt Locations, 2
7.8~11.8N.m
(0.8~1.2Kgf.m
5.8~8.7lbf.ft) A

BSKF101Z

3. Installation is the reverse of removal.

NOTE
- Roll the glass up and down to see if it move will
freely without binding.

BSKF100F

3. Installation is the reverse of removal.

NOTE
- Roll the glass up and down to see if it will move
freely without binding.
- Make sure that there is no gap between the glass
and glass run channel when the glass is closed.
- Adjust the position of the glass as necessary.
EXTERIOR BD -39

OUT SIDE HANDLE REPLACEMENT LATCH ASSEMBLY REPLACEMENT

1. Remove the following items. 1. Remove the following parts.


- Door trim(See page BD-37). - Door trim(See page BD-37).
- Door trim seal. - Door trim seal.
- Actuator(See page BD-42).
2. Disconnect the connector.
2. Loosen the mounting bolt, then remove the outside
handle bracket (A). 3. Loosen the latch mounting screws, remove the latch
(A).
: Bolt Locations, 2
6.9~10.8N.m : Screw Locations, 3
(0.7~1.1Kgf.m 6.9~10.8N.m
5.1~8.0lbf.ft) (0.7~1.1Kgf.m,
A
5.1~8.0lbf.ft)

BSKF100H
BSKF100J

3. Remove the outside handle (A).


4. Installation is the reverse the removal.
: Bolt Locations, 1
NOTE
6.9~10.8N.m
(0.7~1.1Kgf.m - Make sure the door lock and opens properly.
5.1~8.0lbf.ft)

BSKF100I

4. Installation is the reverse of removal.

NOTE
- Make sure the door locks and opens properly.
BD -40 BODY (INTERIOR & EXTERIOR)

REGULATOR ASSEMBLY REPLACEMENT INSIDE HANDLE REPLACEMENT

1. Remove the following parts. 1. Disconnect the clip (A), remove the inside handle (B).
- Door trim(See page BD-37).
- Door trim seal.
- Glass(See page BD-38).

2. Disconnect the connector (B).


B
3. After loose the dooring module mounting nuts, re-
move the window regulator (A).
A
: Nut Locations, 8
3.9~5.9N.m
(0.4~0.6Kgf.m
2.9~4.3lbf.ft)

ASKF100C

A B 2. Installation is the reverse of removal.

NOTE
- Make sure the door lock and open properly.

BSKF100G

4. Installation is the reverse of removal.

NOTE
- Make sure the connector is plugged in properly
and each rod is connected securely.
- Make sure the door lock and open properly.
EXTERIOR BD -41

CHANNEL REPLACEMENT DOOR BELT WEATHERSTRIP REPLACEMENT

1. Remove the door trim(See page BD-37). 1. Loosen the mounting screw, then remove the door
belt weather strip (A).
2. Remove the glass(See page BD-38).
: Screw Locations, 2
3. Loosen the channel mounting nuts, remove the chan-
nel (A).

: Nut Locations, 2

BSKF100Q

2. Installation is the reverse of removal.

BSKF100U

4. Installation is the reverse of removal.


BD -42 BODY (INTERIOR & EXTERIOR)

DOOR ACTUATOR REPLACEMENT 6. Disconnect the outside handle cable (A).

1. Remove the inside handle(See page BD-40).

2. Remove the door trim(See page BD-37).

3. Remove the door trim seal.

4. Disconnect the connector (A) and cable (B).

ASKF100M

7. Installation is the reverse of removal.

ASKF100K

5. After loosening the mounting bolts and nuts, then re-


move the actuator assembly (A).

: Nut Locations, 4
6.9~10.8N.m
(0.7~1.1Kgf.m
5.1~8.0lbf.ft)

BSKF100M
EXTERIOR BD -43

DOOR MOTOR REPLACEMENT 4. Loosen the mounting bolts, remove the bracket (A).

1. Remove the rear combination ramp(See page : Bolt Locations, 3


BD-96).

2. After loosening the rail cover mounting bolts, then re-


move the rail cover (A).

: Bolt Locations, 3

BSKF100W

5. Remove the front cable (B).

BSKF100N

3. Remove the rear cable (A).

ASKF100X

ASKF100O
BD -44 BODY (INTERIOR & EXTERIOR)

6. Disconnect the connector.

7. After removing the motor mounting and nut, remove


the motor (A).

Fastener Locations
: Bolt, 8 : Nut, 4
6.9~10.8N.m 6.9~10.8N.m
(0.7~1.1Kgf.m (0.7~1.1Kgf.m
5.1~8.0lbf.ft) 5.1~8.0lbf.ft)

BSKF100P

8. Installation is the reverse of removal.


EXTERIOR BD -45

ADJUSTMENT E88DF75C 3. Push the glass against the channel then tighten the
glass mounting bolts.
GLASS ADJUSTMENT
4. Check that the glass moves smoothly.
NOTE
5. Raise the glass fully, and check for gaps. check that
- Check the glass run channel for damage or dete- the glass contacts the glass run channel evenly.
rioration, and replace them necessary.
6. Check for water leaks. Run water over the roof and
1. Remove the following parts. on the sealing area as shown, and note these items:
- Door trim. - Use a 12mm (1/2in.) diameter hose (A).
- Adjust the rate of water flow as shown (B).
2. Carefully move the glass (A) until you can see the - Do not use a nozzle.
glass mounting bolts then loosen them. - Hold the hose about 300mm(12in.) away from
The door.
: Bolt Locations, 2
7.8~11.8N.m
(0.8~1.2Kgf.m
5.8~8.7lbf.ft) A
12 mm (0.47 in.)

0.5 m (18 in.)


B

.)
A 2 in
m m (1
300
A

BSKF100Z

ESKE003L
BD -46 BODY (INTERIOR & EXTERIOR)

DOOR STRIKER ADJUSTMENT

Make sure the door latches securely without slamming It.


If necessary, adjust the striker (A): The striker nuts Are
fixed. The strike can be fine adjusted up or down, and in
or out. striker ceater to be adjusted max ± 1.5mm

1. Loosen the screws (B), then insert a shop towel be-


tween the body and striker(A).

B
16.7~21.6N.m
(1.7~2.2 kgf.m, 12.3~15.9lbf.ft)

ESNG038A

2. Lightly tighten the screws.

3. Wrap the striker with a shop towel, then adjust the


striker by tapping it with a plastic hammer.
Do not tap the striker too hard.

4. Loosen the screws and remove the shop towel.

5. Lightly tighten the screws.

6. Hold the outer handle out, and push the door against
the body to be sure the striker allows a flush fit. If the
door latches properly, tighten the screws and recheck.
EXTERIOR BD -47

BODY SIDE MOLDINGS - Put on gloves to protect your hands.


- Take care not to scratch the body surface.

REPLACEMENT E6F142BB
1. Remove the roof rack cover (A).
ROOF RACK REPLACEMENT 2. Remove the roof rack (B), by removing nut protector
covers, and removing the nuts.
NOTE
- When prying with a flat-tipped screwdriver, wrap 3. Installation is the reverse of removal.
it with protective tape, and apply protective tape
around the related parts, to prevent damage.

: Nut Locations, 16

BSKF011B
BD -48 BODY (INTERIOR & EXTERIOR)

FRONT MUD GUARD AND WHEEL GUARD REAR MUD GUARD AND WHEEL GUARD
REPLACEMENT REPLACEMENT

NOTE NOTE
- When prying with a flat-tipped screwdriver, wrap - When prying with a flat-tipped screwdriver, wrap
it with protective tape, and apply protective tape it with protective tape, and apply protective tape
around the related parts, to prevent damage. around the related parts, to prevent damage.
- Put on gloves to protect your hands. - Put on gloves to protect your hands.
- Take care not to scratch the body surface. - Take care not to scratch the body surface.

1. Remove the wheel guard (B) first by removing the 1. Remove the wheel guard (B) first by removing the
clip and screw, then remove the wheel guard(A), by clip and screw, then remove the wheel guard(A), by
removing the screws and clip. removing the screws and clip.

Fastener Locations Fastener Locations


: Screw : Clip : Clip : Screw

BSKF011C BSKF011D

2. Installation is the reverse of removal. 2. Installation is the reverse of removal.


EXTERIOR BD -49

SIDE GARNISH AND SIDE SILL REPLACEMENT - Put on gloves to protect your hands.
- Take care not to scratch the body surface.
NOTE
1. Remove all the screw and clips to replace the side
- When prying with a flat-tipped screwdriver, wrap
garnish and side sill.
it with protective tape, and apply protective tape
around the related parts, to prevent damage.

Fastener Locations
: Clip : Screw

BSKF011E
BD -50 BODY (INTERIOR & EXTERIOR)

SUN ROOF

COMPONENTS EBE246FD

3
1

15

14 5

13

12

11

10

1. Guide assembly 5. Drip rail 9. Defector link 13. Sunshade


2. Glass 6. Drain tube 10. Motor 14. Decoration cover
3. Drip link 7. Drain tube 11. Drive unit 15. Drip link
4. Guide assembly 8. Frame 12. Defector
BSKF071A
EXTERIOR BD -51

REPLACEMENT E810B00F 2. Remove the glass (A) by lifting it up.

GLASS REPLACEMENT
NOTE

NOTE - Do not damage the roof panel.

- Put on glove to protect your hands.


: Screw Locations, 6

1. Remove both decoration cover (A).

KSBF170E

BSKF170D

3. Installation is the reverse of removal.


BD -52 BODY (INTERIOR & EXTERIOR)

MOTOR REPLACEMENT DEFLECTOR REPLACEMENT

1. Remove the over head console(See page BD-79). 1. Open the glass fully.

2. Disconnect the deflector link (A) from the frame (B)


NOTE
and then remove the deflector (C ).
- Confirm the position of guide whether it is closed
or not when you remove the motor.
C

: Bolt Locations, 4

A
B

BSKF120A

2. Disconnect the motor connector (A), remove the


screws and then remove the motor (B).

: Screw Locations, 3 BSKF170M

B 3. Installation is the reverse of removal.

BSKF170J

3. Installation is the reverse of removal.

NOTE
- Make sure to initialize the motor.
EXTERIOR BD -53

SUNROOF ASSEMBLY REPLACEMENT 3. After loosening the mounting bolts and nuts, remove
the sunroof assembly (B).
1. Remove the follows parts.
- Front and rear door scuff trim(See page BD-82).
NOTE
- Center and rear pillar trim(See page BD-84).
- Headliner(See page BD-80). - Take care not to scratch the interior trims and
- Sunroof glass(See page BD-51). other parts.

2. Disconnect the drain tubes (A). 4. Installation is the reverse of removal.

Fastener Locations
: Bolt : Nut

A
A
B

B
A

BSKF120C
BD -54 BODY (INTERIOR & EXTERIOR)

SUNSHADE AND DRIP RAIL REPLACEMENT GUIDE ASSEMBLY REPLACEMENT

1. Remove the sunroof assembly(See page BD-53). 1. Remove the sunroof assembly(See page BD-53).

2. Remove the drip link (A) and sunshade stopper (B). 2. Remove a guide assembly (A) after lowering a guide
thoroughly by pushing a slide (B) to rear.
3. Remove the sunshade (C) and drip rail (D).

: Screw Locations, 1

KSBF171E

3. Remove the guide (A) and slide (B).

BSKF171D

4. Installation is the reverse of removal.

KSBF171H
EXTERIOR BD -55

4. Installation is the reverse of removal.

NOTE
- Make sure to align the slide with the center of
“ A” and “ B”
- Make sure to initialize the motor.

A B

KSBF171I
BD -56 BODY (INTERIOR & EXTERIOR)

ADJUSTMENT EA2B7D6A WHEN TO INITIALIZE THE MOTOR

HOW TO INITIALIZE 1. First operation the vehicle after manufactured it.

1. Check that the glass has been installed. 2. Initial value is erased or damaged because of short
- Finish height adjustment. power electric discharge during operation

2. Push the up switch. (Keep on pushing the switch) 3. After using the manual handle.
- The slide moved 5mm forward after 15 seconds.
OPERATING THE SUNROOF EMERGENCY HANDLE

1. Use the sunroof emergency handle to close and open


the sunroof manually for the following case only.
- To close the sunroof before driving a vehicle in a
rainy day or on the highway if the sunroof cannot
be closed due to failure of the sunroof motor or
controller.

2. Operating method
- Remove the overhead console
- Push the emergency handle up into the hexago-
nal drive (A) of the sunroof motor. You must push
hard enough to disengage the motor clutch; oth-
-Befor moving the slide-
erwise the emergency handle will slip due to in-
complete fit in the motor.
- Carefully turn the emergency handle clockwise to
close the sunroof.
- After closing the sunroof, wiggle the handle back
and forth as you remove the tool from the motor,
to ensure the motor clutch reengages.
- A 5mm hex socket may be used in place of the
emergency handle, with a” Speeder” type
handle.

CAUTION
-After moving the slide-
- Do not use power tools to operate the sun-
roof.
BSKF171M
- Damage to the components may occur.
3. After moving the slide 5mm forward, release the
switch just momentarily.
- If the operation above is normal condition, the
sunroof opens and closes.

4. When the sunroof is closed completely, turn OFF the


UP switch initialize the motor completely.

KSBF171N
EXTERIOR BD -57

MIRROR

COMPONENETS EDAAC716

Outside rearview mirror

Inside rearview mirror

6 10
9
8

1. Mirror 6. Housing
2. Housing 7. Cover
3. Base 8. Base
4. Inside mirror cover 9. Retainer
5. Mirror 10. Spring
BSKF013A
BD -58 BODY (INTERIOR & EXTERIOR)

REPLACEMENT E5D9B9B8 INSIDE REAR VIEW MIRROR REPLACEMENT

OUTSIDE REAR VIEW MIRROR RELPLACEMENT 1. Push the inside rear view mirror base (A) down to
remove to inside rear view mirror assembly (B).
NOTE
- When prying with a flat-tipped screwdriver, wrap
it with protective tape, and apply protective tape
A
around the related parts, to prevent damage.
- Put on gloves to protect your hands.
Spring
1. Remove the quadrant inner cover (A).

BSKF180D

2. Installation is the reverse of removal.


ASKF009B

2. Remove the door trim(See page BD-26).

3. After disconnecting the connector (A), remove the out-


side rear view mirror (B).

: Bolt Locations, 3

B
A

BSKF080C

4. Installation is the reverse of removal.


EXTERIOR BD -59

ECM MIRROR REPLACEMENT

1. Remove the ECM mirror cover (A).

ASKF013C

2. Remove the cover and connector (A).

3. Push the ECM mirror base down to remove the ECM


mirror assembly (B).

ASKF013D

4. Installation is the reverse of removal.


BD -60 BODY (INTERIOR & EXTERIOR)

INTERIOR
CONSOLE

COMPONENTS ED5E6FDC

1. Console tray box 3. Front console


2. Cup holder assembly 4. Console upper cover

BSKF016C
INTERIOR BD -61

4
5

1. Floor console 4. 2ND - floor console


2. Floor console tray 5. Floor console tray
3. Console center mounting bracket 6. Console rear mounting bracket

BSKF016E
BD -62 BODY (INTERIOR & EXTERIOR)

REPLACEMENT E9DDECB7 2. Remove the following items.


- Crash pad lower panel(See page BD-66).
FLOOR CONSOLE REPLACEMENT - Lower bracket.
- Glove box(See page BD-70).
NOTE - Console side cover(See page BD-71).
- When prying with a flat-tipped screwdriver, wrap
it with protective tape, and apply protective tape 3. After loosening the console mounting screw, remove
around the related parts, to prevent damage. the front console (A).
- Put on gloves to protect your hands.
[LHD]
1. After the center cover is removed(A), disconnect the Fastener Locations
connector (B). : Screw, 6 : Clip, 2

[LHD]

: Clip Locations, 9

A
B
BSKF016B

A [RHD]
BSKF016A
Fastener Locations
[RHD] : Screw, 6 : Clip, 2

: Clip Locations, 9

B A

LSKF016B
A
LSKF016A 4. Installation is the reverse of removal.
INTERIOR BD -63

CUP HOLDER ASSEMBLY REPLACEMENT CONSOLE BOX REPLACEMENT

1. Remove the front console assembly(See page 1. Remove the console box (A).
BD-62).

2. After removing the mounting bracket (A), remove the


cup holder assembly (B).

: Screw Locations, 4

B
ASKF016D

2. Installation is the reverse of removal.

BSKF160D

3. Installation is the reverse of removal.


BD -64 BODY (INTERIOR & EXTERIOR)

CRASH PAD

COMPONENTS E874FBF1

[LHD]

6
4 7

5 8
3

2
9
1

25

21
23 30
24

20
29
10

28
22 31
27

26
12

14 11
17 15
19 13
18
16

1. Cluster facia panel 9. Main crash pad 17. Front console 25. Audio assembly
2. Switch assembly 10. Side cover 18. Consol tray 26. Switch assembly
3. Lower panel 11. Side air vent 19. Cup holders 27. Center tray
4. Side air vent 12. Multi box 20. Shroud 28. Heater control unit
5. Cluster 13. Lower crash pad panel 21. Key box cover 29. Center facia panel
6. Side cover 14. DVD 22. Console upper cover 30. Center air vent
7. Center speaker cover 15. DVD cover 23. Center garnish 31. Center garnish
8. Center speaker 16. Glove box 24. Center air vent
BSKF017A
INTERIOR BD -65

[RHD]

6
7 4

8 5
3

2
9
1

25

21
30 23
24

20
29
10

28
31 22
27

26
12

11 14
13 15 17
19
18
16

1. Cluster facia panel 9. Main crash pad 17. Front console 25. Audio assembly
2. Switch assembly 10. Side cover 18. Consol tray 26. Switch assembly
3. Lower panel 11. Side air vent 19. Cup holders 27. Center tray
4. Side air vent 12. Multi box 20. Shroud 28. Heater control unit
5. Cluster 13. Lower crash pad panel 21. Key box cover 29. Center facia panel
6. Side cover 14. DVD 22. Console upper cover 30. Center air vent
7. Center speaker cover 15. DVD cover 23. Center garnish 31. Center garnish
8. Center speaker 16. Glove box 24. Center air vent
LSKF017A
BD -66 BODY (INTERIOR & EXTERIOR)

REPLACEMENT EBDAF25F CENTER FACIA PANEL REPLACEMENT

CLUSTER FACIA PANEL REPLACEMENT NOTE


- When prying with a flat-tipped screwdriver, wrap
NOTE
it with protective tape, and apply protective tape
- When prying with a flat-tipped screwdriver, wrap around the related parts, to prevent damage.
it with protective tape, and apply protective tape - Put on gloves to protect your hands.
around the related parts, to prevent damage.
- Put on gloves to protect your hands. 1. Detach the clips, then remove the center facia panel
(A).
1. Tilt the steering column down.
: Clip Locations, 8
2. Remove the screws, and detach the clips.
A
3. After disconnecting the connector (A), remove the
cluster facia panel (B).

Fastener Locations
: Screw, 2 : Clip, 5

BSKF017C

2. Installation is the reverse the removal.

NOTE
- Make sure the connector is plugged in properly.
A

BSKF017B

4. Installation is the reverse of removal.

NOTE
- Make sure the connector is plugged in properly.
INTERIOR BD -67

LOWER PANEL REPLACEMENT [RHD]

1. Remove the crash pad side cover(See page BD-72). Fastener Locations
: Clip, 5 : Screw, 5 1 : Screw, 1
2. Remove the fuse box cover (A).

C
A

B
1

ASKF017D

3. After loosening the crash pad lower panel mounting LSKF017E


screws, then remove the lower panel (B).
5. Disconnect the connector (A).
4. Remove the parking brake lever (C).

[LHD]
A
Fastener Locations
: Clip, 5 : Screw, 5 1 : Screw, 1

C
ASKF017F

B 6. Installation is the reverse of removal.


1

BSKF017E
BD -68 BODY (INTERIOR & EXTERIOR)

HEATER CONTROL UNIT REPLACEMENT 4. Loosen the air vent mounting screw, then remove the
air vent (A).
1. Remove the center facia panel(See page BD-66).
Fastener Locations
2. Remove the console upper cover (A). : Screw, 2 : Clip, 4

3. Disconnect the connector (B).


A
[LHD]

: Clip Locations, 9

BSKF017G

5. After loosening the heater control unit mounting


B screws, then remove the heater control unit (A).

A : Screw Locations, 4

BSKF016A

[RHD] A

: Clip Locations, 9

BSKF017H

A
LSKF016A
INTERIOR BD -69

6. Installation is the reverse of removal. CLUSTER REPLACEMENT

NOTE 1. Remove the cluster facia panel(See page BD-66).

- Make sure the connector(A) is plugged in prop- 2. Loosen the screws.


erly.
: Screw Locations, 4

ASKF017J

BSKF017K

3. Disconnect the cluster connectors (A), then remove


the cluster (B).
A

A
B

BSKF017F

BSKF017L

4. Installation is the reverse of removal.

NOTE
- Make sure the connector are plugged in properly.
BD -70 BODY (INTERIOR & EXTERIOR)

AUDIO ASSEMBLY REPLACEMENT AIR VENT REPLACEMENT

1. Remove the center facia panel(See page BD-66). NOTE


2. Loosen the screws. - When prying with a flat-tipped screwdriver, wrap
it with protective tape, and apply protective tape
: Screw Locations, 4 around the related parts, to prevent damage.
- Put on gloves to protect your hands.
A
1. Remove the side cover(See page BD-72).

2. Loosen the mounting screws, then remove the air vent


(A).

: Screw Locations, 3

BSKF017M

3. Disconnect the connector (A), then remove the audio


assembly (B).

A
BSKF017Q

3. Installation is the reverse of removal.


B

BSKF017N

4. Installation is the reverse of removal.

NOTE
- Make sure the connector are plugged in properly.
INTERIOR BD -71

GLOVE BOX REPLACEMENT 3. Disconnect the pine (A), then remove the glove box
(B).
1. Disconnect the damper (B) from the glove box (A).

A
B
ASKF017P
BSKF017O

4. Installation is the reverse of removal.


2. Remove the glove box (A) from the lift (B).

ASKF201A
BD -72 BODY (INTERIOR & EXTERIOR)

COVER REPLACEMENT 3) Front crash pad center under cover, RH.

NOTE : Clip Locations, 2


B
- When prying with a flat-tipped screwdriver, wrap
it with protective tape, and apply protective tape
around the related parts, to prevent damage.
- Put on gloves to protect your hands.

1. Remove the crash pad side cover (A), crash pad cen-
ter under cover (B).

1) Crash pad side cover.

: Clip Locations, 2

BSKF017T

2. Installation is the reverse of removal.

BSKF017R

2) Front crash pad center under cover, LH.

: Clip Locations, 3

BSKF017S
INTERIOR BD -73

SHROUD REPLACEMENT LOWER CRASH PAD PANEL REPLACEMENT

1. Loosen the screws. 1. Remove the glove box(See page BD-71).

2. Disconnect the connector, then remove the shroud 2. Remove the side air vent(See page BD-70).
assembly (A).
3. Remove the DVD cover (A).
: Screw Locations, 3

ASKF017U

4. Loosen the mounting screws, remove the DVD (A).

BSKF017Z : Screw Locations, 4

3. Installation is the reverse of removal.

BSKF017V
BD -74 BODY (INTERIOR & EXTERIOR)

5. Disconnect the connector (A). 7. Loosen the panel mounting bolts and screws.

8. After disconnecting the connector, remove the panel


(A).
A
Fastener Locations
: Screw, 7 : Bolt, 3 1 : Clip, 4

1
1
ASKF017W

6. After loosening the upper glove box mounting screws, 1 1


then remove the upper glove box (A).

Fastener Locations
: Screw, 2 : Clip, 6

A
BSKF017Y

9. Installation is the reverse of removal.

BSKF017X
INTERIOR BD -75

CRASH PAD REPLACEMENT 2. Remove the photo sensor (C), speaker connector (B).

3. Disconnect the passenger’s air bag connector (A).


NOTE
Loosen the bolt and nut, then remove the crash pad
- When prying with a flat-tipped screwdriver, (D).
wrap itwith protective tape, and apply protective
tapearound the related parts, to prevent damage. 4. Installation is the reverse of removal.
- Put on gloves to protect your hands.
NOTE
1. Remove the following items. - Make sure the crash pad fits onto the guide pins
- Front seat(See page BD-100). correctly.
- Cluster facia panel, cluster(See page BD-69). - Before tightening the bolts, make sure the crash
- Audio assembly(See page BD-70). pad wire harnesses are not pinched.
- Glove box(See page BD-71). - Make sure the connectors are plugged in prop-
- Side cover, center under cover(See page BD-72). erly, and the antenna lead is connected properly.
- Front pillar trim(See page BD-85). - Enter the anti- theft code for the radio, then enter.

[LHD]

Fastener Locations
: Bolt, 12 : Nut, 8

B
A

BSKF018A
BD -76 BODY (INTERIOR & EXTERIOR)

[RHD]

Fastener Locations
: Bolt, 12 : Nut, 8

B
A

LSKF018A
INTERIOR BD -77

COWL CROSS BAR ASSEMBLY REPLACEMENT 4. Installation is the reverse of removal.

NOTE NOTE
- When prying with a flat-tipped screwdriver, wrap - Make sure the crash pad fits onto the guide pins
it with protective tape, and apply protective tape correctly.
around the related parts, to prevent damage. - Before tightening the bolts, make sure the crash
- Put on gloves to protect your hands. pad wire harnesses are not pinched.
- Make sure the connectors are plugged in prop-
1. Remove the crash pad(See page BD-75). erly, and the antenna lead is connected properly.
- Enter the anti-theft code for the radio, then enter
2. Remove the connectors. the customer‘s radio station presets.

3. Loosen the bolts and nuts, then remove cowl cross


bar assembly (A).

Fastener Locations
: Bolt : Nut

BSKF018B
BD -78 BODY (INTERIOR & EXTERIOR)

ROOF TRIM

COMPONENTS EACA69BD

4
2 5

7
1 8

20

19

18
17
16
15 9
14
13
12
11
10

1. Sunvisor 8. Roof air vent 15. Assist handle


2. Sunvisor 9. Room lamp bracket 16. Room lamp mounting bracket
3. Assist handle 10. Roof trim 17. Roof air vent
4. Roof air vent 11. Rear room 18. Heater control unit
5. Assist handle 12. Roof air vent 19. Side tray
6. Roof air duct 13. Assist handle 20. Over head console
7. Assist handle 14. Center room lamp
BSKF200J
INTERIOR BD -79

REPLACEMENT ED174F7A S/G CASE REPLACEMENT

SUNVISOR REPLACEMENT 1. Using a screwdriver, remove the side tray (A).

1. Loosen the mounting screws, then sunvisor (A) and : Screw Locations, 1
holder (B).

2. Disconnect the connector (C). A

: Screw Locations, 3

C B

BSKF200D

2. Installation is the reverse of removal.

BSKF200K

3. Installation is the reverse of removal.


BD -80 BODY (INTERIOR & EXTERIOR)

REAR HEATER CONTROL UNIT REPLACEMENT ASSIST HANDLE REPLACEMENT

1. Remove the rear heater control unit (A). 1. Remove the assist handle (A).

2. Disconnect the connector (B). : Screw Locations, 3

ASKF200E
BSKF200F

2. Installation is the reverse the removal.


INTERIOR BD -81

OVERHEAD CONSOLE REPLACEMENT ROOM LAMP REPLACEMENT

1. Loosen the overhead console mounting screws, re- 1. Remove the room lamp.
move the overhead console assembly (A). - Remove the lens (A).
- Remove the screw.
2. Disconnect the connector (B). - Pull out the room lamp (B).
- Disconnect the connector (C).
: Screw Locations, 2
: Screw Locations, 2

B A C

Clip
BSKF200I
BSKF200G

3. Installation is the reverse the removal. 2. Installation is the reverse of removal.

ROOF AIR VENT REPLACEMENT

1. Using a screwdriver, remove the roof air vent (A).

ASKF200H

2. Installation is the reverse the removal.


BD -82 BODY (INTERIOR & EXTERIOR)

ROOF TRIM REPLACEMENT - Assist handle(See page BD-80).


- Side tray(See page BD-79).
NOTE
- When prying with a flat-tipped screwdriver, wrap 2. Using a clip remover, detach the clips, and remove the
it with protective tape, and apply protective tape roof trim (A).
around the related parts, to prevent damage.
3. Installation is the reverse the removal.
- Put on gloves to protect your hands.
NOTE
1. Remove the following item.
- Sunvior(See page BD-79). - Replace any damage clips.

: Clip Locations, 6

BSKF291A
INTERIOR BD -83

INTERIOR TRIM

COMPONENTS E3ABC6DD

7
3

4
5

8
6
10

9
11

12
15

13

16

14

1. Front pillar trim 7. Front pillar trim 12. Rear door scuff trim
2. Cowl side trim 8. Cowl side trim 13. C pillar trim
3. Center pillar upper trim 9. Front door scuff trim 14. D pillar trim
4. Front door scuff trim 10. Center pillar upper trim 15. C pillar trim
5. Center pillar lower trim 11. Center pillar lower trim 16. D pillar trim
6. Rear door scuff trim
BSKF210A
BD -84 BODY (INTERIOR & EXTERIOR)

REPLACEMENT EB6BFEDB REAR DOOR SCUFF TRIM REPLACEMENT

FRONT DOOR SCUFF TRIM REPLACEMENT NOTE


- Put on gloves to protect your hands.
NOTE
- When prying with a flat-tipped screwdriver, wrap
- Put on gloves to protect your hands. it with protective tape to prevent damage.
- When prying with a flat-tipped screwdriver, wrap - Take care not to bend or scratch the trim and
it with protective tape to prevent damage. panels.
- Take care not to bend or scratch the trim and
panels. 1. Remove the rear door scuff trim (A).

1. Remove the front door scuff trim (A). : Clip Locations, 4

Fastener Locations
: Clip, 2 : Clip, 2

A
A

BSKF210B Clip
BSKF210C
2. Installation is the reverse of removal.
2. Installation is the reverse of removal.
NOTE
- Replace any damaged clips. NOTE
- Replace any damage clips.
INTERIOR BD -85

FRONT PILLAR TRIM COWL SIDE TRIM REPLACEMENT

NOTE NOTE
- Put on gloves to protect your hands. - Put on gloves to protect your hands.
- When prying with a flat-tipped screwdriver, wrap - When prying with a flat-tipped screwdriver, wrap
it with protective tape to prevent damage. it with protective tape to prevent damage.
- Take care not to bend or scratch the trim and - Take care not to bend or scratch the trim and
panels. panels.

1. Remove the front pillar trim (A). 1. Remove the front door scuff trim(See page BD-84).

Fastener Locations 2. Remove the cowl side trim (A).


1 : Clip, 2 : Screw, 1 : Clip, 1
Fastener Locations
: Screw, 1 : Clip, 2

1
B
A
A
1

BSKF210D

BSKF210E
2. Installation is the reverse of removal.
3. Installation is the reverse of removal.
NOTE
- Replace any damage clips. NOTE
- Replace any damage clips.
BD -86 BODY (INTERIOR & EXTERIOR)

CENTER LOWER PILLAR TRIM REPLACEMENT CENTER UPPER PILLAR TRIM REPLACEMENT

NOTE NOTE
- Put on gloves to protect your hands. - Put on gloves to protect your hands.
- When prying with a flat-tipped screwdriver, wrap - When prying with a flat-tipped screwdriver, wrap
it with protective tape to prevent damage. it with protective tape to prevent damage.
- Take care not to bend or scratch the trim and - Take care not to bend or scratch the trim and
panels. panels.

1. Remove the front seat belt lower anchor(See page 1. Remove the center lower pillar trim(See page BD-86).
BD-122).
2. Remove the center upper pillar trim (A).
2. Remove the front door scuff trim(See page BD-84).
Fastener Locations
3. Remove the rear door scuff trim(See page BD-84). : Bolt, 4 : Clip, 1

4. Remove the center lower pillar trim (A).

: Clip Locations, 5
A A

BSKF210G BSKF210H

5. Installation is the reverse of removal. 3. Installation is the reverse of removal.

NOTE NOTE
- Replace any damage clips. - Replace any damage clips.
INTERIOR BD -87

REAR PILLAR TRIM REPLACEMENT : Clip Locations, 5

NOTE B
- Put on gloves to protect your hands.
- When prying with a flat-tipped screwdriver, wrap
it with protective tape to prevent damage.
- Take care not to bend or scratch the trim and
panels.

1. Remove the luggage trim.(See page BD-89)

2. Remove the tailgate lift (A).

3. Remove the rear pillar upper trim (B).

Fastener Locations
: Clip, 6 : Bolt, 1

B
BSKF210J

4. Installation is the reverse of removal.

NOTE
- Replace any damage clips.
A

BSKF210I
BD -88 BODY (INTERIOR & EXTERIOR)

C PILLAR TRIM REPLACEMENT

NOTE
- Put on gloves to protect your hands.
- When prying with a flat-tipped screwdriver, wrap
it with protective tape to prevent damage.
- Take care not to bend or scratch the trim and
panels.

1. Remove the luggage trim(See page BD-89).

2. Remove the C pillar trim(A).

Fastener Locations
: Bolt, 2 : Clip, 1

BSKF210K
INTERIOR BD -89

LUGGAGE SIDE TRIM REPLACEMENT 1. Remove the rear door scuff trim(See page BD-82).

NOTE 2. Remove the fire extinguisher.


- Put on gloves to protect your hands. 3. Remove the transverse trim.
- When prying with a flat-tipped screwdriver, wrap
it with protective tape to prevent damage. 4. Remove the luggage side trim (A).
- Take care not to bend or scratch the trim and
panels. 5. Installation is the reverse of removal.

Fastener Locations
: Clip : Screw 1 : Clip 2 : Bolt

1
A
1
1
1 1

1
1 2

2
2

3
4
Clip 8
9 1
1
1
1 1 1

1 5

1 1

6
7

1. Bracket 6. Rear transverse trim


2. Luggage side trim 7. Rear transverse trim
3. Bracket 8. Cover
4. Fire extinguisher 9. Luggage cover net
5. Luggage side trim
BSKF210M
BD -90 BODY (INTERIOR & EXTERIOR)

WINDSHIELD GLASS

COMPONENTS E1CA85F3

1. Windshield molding
2. Windshield glass
BSKF220A
INTERIOR BD -91

REPLACEMENT EF5BFFFD 3. Cut out the sealant using the sealant cutting tool
(A)(09861-31100).
REMOVAL

NOTE
- Put on gloves to protect your hands.
- Use seat covers to avoid damaging any surfaces.
A
1. Remove the following items.
- Front pillar trim, both sides(See page BD-85).
- Windshield wiper arms and cowl cover (See page
BE-"Windshield wiper").

2. Remove the windshield glass side molding.

A
A

B
ASKF070C

A
4. Remove the windshield (A) carefully using the glass
holder (B)(09861-31100).

ASKF070B A

ASIE070D
BD -92 BODY (INTERIOR & EXTERIOR)

INSTALLATION 4. Install the spacer (A) install the windshield glass (B)
temporarily with making sure to position them on the
1. With a knife, scrape the old adhesive smooth to a center, and then place the alignment mark (C).
thickness of about 2mm (0.08 in.) on the bonding
surface around the entire windshield opening flange: 5. Remove the windshield.
- Do not scrape down to the painted surface of the
body; damaged paint will interfere with proper C
bonding.
- Remove the rubber dam and fastreners from the
body.
- Mask off surrounding surfaces before painting.

2. Clean the bonding surface with a sponge dampened


in alcohol. After cleaning, keep oil, grease and water
from getting on the clean surface.

3. Install the windshield (A) upper molding (B) and fas-


teners (C). Do not allow any gaps.
B

ASKF370A

6. With a sponge, apply a light coat of body primer to


the original adhesive remaining around the windshield
A B opening flange. Let the body primer dry for at least 10
minutes.
- Do not apply glass primer to the body, and be
careful not to mix up glass and body primer
C sponges.
- Never touch the primed surfaces with your hands.
- Mask off the dashboard before painting the
flange.
B

E : Apply body primer here


E

D D

ASKF070E

BSKF220G
INTERIOR BD -93

7. Apply a light coat of glass primer to the outside of the 8. Pack adhesive into the cartridge without air pockets
fasteners. to ensure continuous delivery. Put the cartridge in a
caulking gun, and run a bead of adhesive (A) around
NOTE the edge of the windshield (B) between the fastener
and molding as shown. Apply the adhesive within 30
- Never touch the primed surface with your hand.
minutes after applying the glass primer.
If you do, the adhesive may not bond to the glass
Make a slightly thicker bead at each corner.
Properly, causing a leak after the windshield
glass is installed.
- Do not apply body primer to the glass. B A
- Keep water, dust, and abrasive materials away
from the primer.

: primer

12.5mm

BSJE220H
ASKF070I

9. Use suction cups (A) to hold the windshield over the


opening, align it with the alignment marks (B) made
in step 15, and set it down on the adhesive. Lightly
push on the windshield until its edges are fully seated
on the adhesive all the way around. Do not open or
close the doors until the adhesive is dry.

B
A

ASKF070J
BD -94 BODY (INTERIOR & EXTERIOR)

10. Scrape or wipe the excess adhesive off with a putty QUARTER GLASS REPLACEMENT
knife or towel. To remove adhesive from a painted
surface or the windshield, wipe with a soft shop towel 1. Remove the antenna cable (A).
dampened with alcohol.

11. Let the adhesive dry for at least one hour, then spray
water over the windshield and check for leaks. Make
leaking areas, and let the windshield dry, then seal
with sealant:
- Let the vehicle stand for at least four hours after
windshield installation. If the vehicle has to be
used within the first four, it must be driven slowly.
- Keep the windshield dry for the first hour after
installation.

12. Reinstall all remaining removed parts. Install the


rearview mirror after the adhesive has dried thor- A
oughly. Advise the customer not to do the following
things for two the three days: ASKF026A
- Slam the door with all the windows rolled up.
- Twist the body excessively (such as when going 2. Remove the rear pillar trim.
in and out of driveways at an angle or driving over
rough, uneven roads) 3. Loosen the mounting screw.

: Screw Locations, 1

BSKF026B
INTERIOR BD -95

4. After loosening the quarter glass mounting bolts, then


remove the quarter glass (A).

: Bolt Locations, 2
A

BSKF026C

5. Installation is the reverse of removal.


BD -96 BODY (INTERIOR & EXTERIOR)

BUMPER - When prying with a flat-tipped screwdriver, wrap


it with protective tape to prevent damage.
- Take care not bend or scratch the cover and other
FRONT BUMPER parts.

1. Disconnect the connector (C).


REPLACEMENT EA892635

2. Remove the headlamp (B), under cover (A).


FRONT BUMPER COVER REPLACEMENT

NOTE
- Put on gloves to protect your hands.

Fastener Locations
: Clip, 13 : Bolt, 4
2.9~4.9N.m
(0.3~0.5Kgf.m
2.2~3.6lbf.ft)

BSKF290A
BUMPER BD -97

3. Loosen the front bumper mounting screws and clips. 5. Remove the connector (C).

4. Remove the front bumper. 6. Installation is the reverse of removal.

Fastener Locations
: Clip, 17 : Bolt, 6 1 : Screw, 2 1 : Nut, 2

2
1

C
1

1. Front bumper cover


2. Front bumper rail
BSKF290B
BD -98 BODY (INTERIOR & EXTERIOR)

REAR BUMPER - Take care not bend or scratch the cover and other
parts.
REPLACEMENT EF4D3734
1. Remove the rear combination ramp(A).
REAR BUMPER COVER REPLACEMENT 2. Loosen the rear bumper screws and clips.

NOTE 3. Remove the rear bumper.


- When prying with a flat-tipped screwdriver, wrap
4. Installation is the reverse of removal.
it with protective tape , and apply protective tape
around the related parts your hands.
- Put on gloves to protect your hands. NOTE
- Replace any damage clips.

Fastener Locations
: Clip, 8 : Screw, 2 1 : Screw, 4 1 : Bolt, 4 : Nut

1 2

1
1

1
1

1
1
1

1
A

1. Rear bumper cover


2. Rear bumper rail
BSKF300A
SEAT BD -99

SEAT
FRONT SEAT

COMPONENTS E4ECCF87

15

1
14
8

12

11

13

10

1. Back cover 6. Back panel 11. Seat track assembly


2. Armrest 7. Headrest 12. Seat cushion pad
3. Seat back pad 8. Cover 13. Cover
4. Back frame 9. Recliner cover 14. Seat cushion cover
5. Buckle 10. Leg frame 15. Headrest guide
BSKF320A
BD -100 BODY (INTERIOR & EXTERIOR)

REPLACEMENT E3A11F8D 5. Installation is the reverse of removal.

SEAT ASSEMBLY REPLACEMENT CAUTION


1. Remove the seat assembly mounting cover. SEAT MOUNTING BOLT INSTALLATION PROCE-
DURE
2. After loosening the seat assembly mounting bolts, re- - Set the into the most rearward position.
move the seat assembly (A). Check then each slide is locked, and then
Tighten the front mounting bolt temporarily.
: Bolt Locations, 4 - Set the seat into most forward position.
43.1~64.7N m, Check that each slide is locked, and then
(4.4 ~ 6.6Kgf m Tighten the rear mounting bolt completely.
31.8~47.7lbf ft)
- Set the seat into the most rearward position.
Check the front mounting bolt completely.
- Check that the seat operates to and fro
smoothy and the locking portion locks prop-
erly.

BSKF320B

3. Open the connector box (A).

4. Disconnect the connector (B), and remove the seat


assembly.

A
B

BSKF320C
SEAT BD -101

LUMBAR SUPPORT LEVER REPLACEMENT RECLINER COVER REPLACEMENT

1. Loosen the lumber support lever mounting screw, re- 1. Remove the cover (A).
move the lumber support lever (A).
Fastener Locations
2. Installation is the reverse of removal. : Screw, 4 : Clip, 2

: Screw Locations, 1

Hook

BSKF320E

BSKF320D
2. Loosen the recliner mounting screw and clip, then re-
move the recliner cover (A).

: Screw Locations, 2

Clip

BSKF320F

3. Installation is the reverse of removal.


BD -102 BODY (INTERIOR & EXTERIOR)

ARMREST REPLACEMENT SEAT BACK COVER REPLACEMENT

1. Remove the cover (A). 1. Remove front seat assembly(See page BD-100).

2. After the armrest mounting bolt, then remove the arm- 2. Remove the recliner cover(See page BD-101).
rest (B).
3. Remove the armrest(See page BD-102).
: Bolt Locations, 1
4. Remove the connector (A), (B).

A ASKF320I

BSKF320G
5. After disconnecting the scuff band (A), remove the
3. Installation is the reverse of removal. seat back panel (B).

Clip

BSKF320J
SEAT BD -103

6. Remove the headrest and headrest guide (A). 8. Disconnect the protector (A) from the back frame,
then remove the hogring clips (B).
A

ASKF320H

7. Loosen the mounting bolts, then remove the seat back B


assembly (A).
ASKF320L

: Bolt Locations, 4
9. Disconnect the seat pad (B) from the back frame (A).

A
B

BSKF320K ASKF320M
BD -104 BODY (INTERIOR & EXTERIOR)

10. After removing the hog-ring clips (A) on the front of SEAT CUSHION COVER REPLACEMENT
seat back remove the seat back cover (B).
1. Remove front seat assembly(See page BD-100).

A 2. Remove the recliner cover(See page BD-101).

3. Disconnect the scuff band.

4. Disconnect the connector (A), (B).

B A

BSKF320N

11. Installation is the reverse of removal.


- To prevent wrinkles, make sure the material is
stretched evenly over the cover (A) before secur- ASKF320I
ing the hog-ring clips (B)
- Replace the hog-ring clips with new ones using 5. Loosen the mounting bolts, then remove the seat back
special tool (C). assembly (A).

: Bolt Locations, 4

B A
B

BSKF101J

BSKF320K
SEAT BD -105

6. Loosen the mounting bolts, then remove the seat leg 8. Disconnect the seat cushion pad (B) from the track
assembly (A). (A).

: Nut Locations, 6
B
A

BSKF320O ASKF320Q

7. Disconnect the protector (A) from the cushion frame, 9. After removing the hog-ring clips (A) on the front of
then remove the hog-ring clips (B). seat cushion remove the seat cushion cover (B).

B
B

B
A

A
A

BSKF320P BSKF320R
BD -106 BODY (INTERIOR & EXTERIOR)

10. Installation is the reverse of removal. SEAT BACK FRAME REPLACEMENT


- To prevent wrinkles, make sure the material is
stretched evenly over the cover (A) before secur- 1. Remove the following items.
ing the hog-ring clips (B). - Recliner cover(See page BD-101).
- Replace the hog-ring clips with new ones using - Seat back panel(See page BD-102).
special tool (C). - Headrest guide(See page BD-103).
- Seat back cover(See page BD-102).

2. Remove the pad (A) from frame (B).

A
CAUTION
- Remove the side air bag for replacing side air
bag installation seat.
C - Be fore service, be fully aware of precautions
and service procedure relevant to air bag (See
page RT-Airbag).

B
A

BSKF101J

ASKF320M

3. Installation is the reverse of removal.


SEAT BD -107

SEAT TRACK REPLACEMENT SEAT BACK HEATER REPLACEMENT

1. Remove the recliner cover(See page BD-101). 1. Remove the seat back cover(See page BD-102).

2. Remove the seat cushion cover(See page BD-104). 2. Cut the heater (A) attached to the pad (B), as shown
in the picture.
3. Remove the seat track (A).
3. Take off the paper from the backside of the heater
B assembly.

4. Attach the heater to the main part of pad.

5. Install the seat back cover.

ASKF320Q

4. Installation is the reverse of removal. BSKF320S


BD -108 BODY (INTERIOR & EXTERIOR)

SEAT CUSHION HEATER REPLACEMENT

1. Remove the seat back cover(See page BD-102).

2. Cut the heater (A) attached to the pad (B), as shown


in the picture.

3. Take off the paper from the backside of the heater


assembly.

4. Attach the heater to the main part of pad.

5. Install the seat back cover.

BSKF320T
SEAT BD -109

REAR SEAT

COMPONENTS EE9FF643

SECONDARY SEAT

11

12 2

8
1

10

8
9
4

7
5

1. Seat back 5. Seat cushion frame 9. Recliner cover


2. Back frame 6. Seat track assembly 10. Buckle
3. Back panel 7. Cover 11. Headrest
4. Seat cushion 8. Armrest 12. Headrest guide
BSKF340A
BD -110 BODY (INTERIOR & EXTERIOR)

THIRD SEAT

6 4

7 5 3

1 2
13

13 2
9

8 6

12
11
10
9
12
11
10

1. Seat back 5. Head rest guide 9. Cushion frame


2. Back frame 6. Buckle 10. Cover
3. Back panel 7. Recliner cover 11. Mounting bracket
4. Head rest 8. Seat cushion 12. Mounting cover
13. Cover
BSKF340B
SEAT BD -111

REPLACEMENT EAE85D25 INSTALLATION

SECONDARY SEAT 1. Back seat folding.

REMOVAL

1. Slide the seat to the rearward.

2. Back seat folding.

BSKF340F

2. Slide the seat to the rearward.

BSKF340F

3. Remove the seat assembly (B) after pressing the


lever(A).

BSKF340G

3. Lift the back side of the seat.

BSKF340J

BSKF340H
BD -112 BODY (INTERIOR & EXTERIOR)

4. Arrange the seat to the rear side of the strike by using 6. Turn the seat to the rearward for locking between the
the roller. rear latch and striker.

BSKF340I BSKF340K

5. Turn the seat to the forward at an angle of about 81 7. Uufold the back of the seat.
degrees for locking between the plate and striker.

BSKF340L

BSKF400A
8. The leg cover hole color must be discolored to green.

Locking(Green)

BSKF340C
SEAT BD -113

RECLINER COVER REPLACEMENT SEAT BACK COVER REPLACEMENT

1. Remove the recliner lever(B) and cover (A). 1. Remove the recliner cover(See page BD-113).

: Screw Locations 2. Remove the cover (A).

3. After the armrest mounting bolt, then remove the arm-


rest (B).

: Bolt Locations, 1

BSKF340M

B
2. Loosen the mounting bolts, then remove the seat back
assembly (A). A

BSKF330M
3. Disconnect the auto tumble cable(B).
4. Remove the seat back panel (A).
: Bolt Locations
: Clip Locations

BSKF340N
A

BSKF340O
BD -114 BODY (INTERIOR & EXTERIOR)

5. Remove the hog-ring clips (A). 8. Installation is the reverse of removal.

A NOTE
- To prevent wrinkles, make sure the material is
stretched evenly over the cover (A) before secur-
ing the hog-ring clips (B)
- Replace the hog-ring clips with new ones using
special tool (C).

A A

A C

BSKF340P
A

6. Remove the headrest and headrest guide.

7. After removing the hog-ring clips (A) on the front of ASKF101J


seat back remove the seat back cover (B).

BSKF340Q
SEAT BD -115

SEAT CUSHION COVER REPLACEMENT 5. Remove the recliner cable (A).

1. Remove the seat assembly(See page BD-111).

2. Remove the recliner cover(See page BD-113).

3. Loosen the mounting bolts, then remove the seat back


assembly (A).

: Bolt Locations
A

A
BSKF340U

6. Loosen the mounting screw (A), then disconnect the


scuff band (B).

BSKF340N

4. Loosen the mounting bolts, then remove the seat


cushion (A).

: Bolt Locations A
A

BSKF340V

BSKF340S
BD -116 BODY (INTERIOR & EXTERIOR)

7. Disconnect the protector (A) from the cushion frame, 10. Installation is the reverse of removal.
then remove the hog-ring clips (B). - To prevent wrinkles, make sure the material is
stretched evenly over the cover (A) before secur-
ing the hog-ring clips (B).
- Replace the hog-ring clips with new ones using
special tool (C).

A A B

A
B

BSKF340W

ASKF101J
8. Remove the frame (A).

BSKF340X

9. After removing the hog-ring clips (A) on the front of


seat back remove the back cover (B).

BSKF340Y
SEAT BD -117

THIRD SEAT 3. Remove the seat assembly (A).

SEAT ASSEMBLY REPLACEMENT

1. Remove the cover (A). A

BSKF350A
BSKF350C

2. Loosen the mounting bolt.


4. Installation is the reverse of removal.
: Bolt Locations

BSKF350B
BD -118 BODY (INTERIOR & EXTERIOR)

RECLINER COVER REPLACEMENT SEAT BACK COVER REPLACEMENT

1. Remove the recliner cover (A). 1. Remove the recliner cable (A).

: Screw Locations A

A BSKF350F

BSKF350D 2. Loosen the mounting bolts, then remove the seat back
assembly (A).
: Screw Locations

BSKF350E

2. Installation is the reverse of removal. BSKF350G


SEAT BD -119

3. Remove the back panel (A). 6. Remove the frame (A).

: Screw Locations, 2

BSKF350J

BSKF350S
7. After removing the hog-ring clips (A) on the front of
4. Remove the hog-ring clips (A). seat back remove the seat back cover (B).

BSKF350H BSKF350K

5. Remove the headrest guide (A). 8. Installation is the reverse of removal.


A

BSKF350I
BD -120 BODY (INTERIOR & EXTERIOR)

SEAT CUSHION COVER REPLACEMENT 5. Disconnect the seat pad (B) from the back frame (A).

1. Remove the seat assembly(See page BD-117).


B
2. Remove the recliner cover(See page BD-118).

3. Loosen the mounting bolts, then remove the seat back


assembly (A).
A

BSKF350M

6. After removing the hog-ring clips (A) on the front of


seat back remove the seat back cover (B).

A
BSKF350G

B
4. Disconnect the protector (A) from the back frame.

BSKF350N

7. Installation is the reverse of removal.

BSKF350L
SEAT BD -121

SEAT FRAME ASSEMBLY REPLACEMENT SEAT BACK FRAM REPLACEMENT

1. Remove the cushion cover(A)(See page BD-120). 1. Remove seat back cover(A)(See page BD-118).

BSKF350J

BSKF350M
2. Installation is the reverse of removal.
2. Installation is the reverse of removal.
BD -122 BODY (INTERIOR & EXTERIOR)

SEAT BELT 3. Remove the center pillar lower trim(See page BD-86).

4. Remove the center pillar upper trim(See page BD-86).


REPLACEMENT ECB0FAA9

5. Remove the upper anchor (A).


FRONT SEAT BELT REPLACEMENT

CAUTION
- When installing the belt, make sure not to
damage the pretensioner.

1. Remove the following items fist.


- Front seat assembly(See page BD-100).
- Front and rear door scuff trim(See page BD-84).

2. After raise the lower anchor cover (A), loosen the


lower anchor mounting bolt (B).

Bolt, 39.2~53.9N.m,(4.0~5.5Kgf.m, 28.9~39.8lbf.ft)

Lock Spacer Anchor Bushing Bolt


Washer
BSKF350Z
SEAT BD -123

6. After disconnecting the pretensioner connector lock SECONDARY SEAT BELT REPLACEMENT
pin, remove the connector (B), Loosen the mounting
bolt, then remove the pretensioner (C). CAUTION

Bolt, 39.2~53.9N.m,(4.0~5.5Kgf.m, 28.9~39.8lbf.ft)


- When installing the belt, make sure not to
damage the pretensioner.

A 1. Remove the following items first.


- Rear seat assembly(See page BD-117).
- Front and rear door scuff trim(See page BD-84).
- Rear filler trim(See page BD-88).

2. Remove the lower anchor (A).

Bolt, 39.2~53.9N.m,(4.0~5.5Kgf.m, 28.9~39.8lbf.ft)

Washer
Spacer
Bushing
Anchor
Bolt

Lock Spacer Anchor Bushing Bolt


Washer

BSKF350T

3. Remove the luggage side trim(See page BD-89).

4. Remove the D pillar trim.

5. Remove the upper anchor (A).

BSKF350Q

7. Installation is the reverse of removal.


BD -124 BODY (INTERIOR & EXTERIOR)

6. After loosening the retractor (C) mounting bolt, re- THIRD SEAT BELT REPLACEMENT
move the rear seat belt (B).
1. Remove the following items first.
Bolt, 39.2~53.9N.m,(4.0~5.5Kgf.m, 28.9~39.8lbf.ft) - Rear seat assembly(See page BD-117).
- Front and rear door scuff trim(See page BD-84).
- Rear filler trim(See page BD-88).
A
2. Remove the lower anchor (A).

Bolt, 39.2~53.9N.m,(4.0~5.5Kgf.m, 28.9~39.8lbf.ft)

Washer
Spacer
Bushing
Lock Spacer Anchor Bushing Bolt
Anchor Washer
BSKF350Z

Bolt

BSKF350U

7. Installation is the reverse of removal.


SEAT BD -125

3. Remove the luggage side trim(See page BD-89). FRONT SEAT BELT BUCKLE REPLACEMENT

4. Remove the C pillar trim(See page BD-88). 1. Remove the following items first.
- Front seat assembly(See page BD-100).
5. Remove the upper anchor (A). - Recliner cover(See page BD-111).

6. After loosening the retractor (C) mounting bolt, re- 2. Remove the seat belt buckle (A).
move the rear seat belt (B).
: Bolt Locations
Bolt, 39.2~53.9N.m,(4.0~5.5Kgf.m, 28.9~39.8lbf.ft)
A

BSKF360C

3. Installation is the reverse of removal.

BSKF360A

7. Installation is the reverse of removal.


BD -126 BODY (INTERIOR & EXTERIOR)

SECONDARY SEAT BELT BUCKLE REPLACEMENT THIRD SEAT BELT BUCKLE REPLACEMENT

1. Remove the following items first. 1. Remove the recliner cover (A).
- Front seat assembly(See page BD-100).
- Recliner cover(See page BD-101). : Screw Locations

2. Remove the seat belt buckle (A).

: Bolt Locations

BSKF350E

2. Remove the seat belt buckle (A).


BSKF360H
: Bolt Locations
3. Installation is the reverse of removal.

BSKF360F
SEAT BD -127

3. Remove the seat belt buckle (A). HEIGHT ADJUSTER REPLACEMENT

: Bolt Locations 1. Remove the following items first.


- Front assembly(See page BD-100).
- Front and rear door scuff trim(See page BD-84).
- Front seat belt upper and lower anchor(See page
BD-123).
- Center pillar lower and upper trim(See page
BD-86).

2. Loosen the mounting bolts, then remove the height


adjuster (A).

Bolt, 39.2~53.9N.m,(4.0~5.5Kgf.m, 28.9~39.8lbf.ft)

BSKF900A

4. Installation is the reverse of removal.


A

BSKF360K

3. Installation is the reverse of removal.

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