TONEOHM 950 Operator Manual
TONEOHM 950 Operator Manual
Garenne Park
Rue de la Cache TONEOHM 950
St. Sampson
Guernsey OPERATOR
Channel Islands
GY2 4AF MANUAL
England
http://www.polarinstruments.com
MAN 129–9803
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TONEOHM 950 MULTILAYER SHORTS LOCATOR
OPERATOR MANUAL
1. Product Warranty. Product hardware is warranted to be free from defects in material and
workmanship during the Warranty Period (as defined below). Product hardware is warranted
to conform substantially to Polar’s then current (as of the date of Polar’s product shipment)
published user documentation during the Warranty Period. The Warranty Period is twelve (12)
months. Product support beyond these periods may be available at additional cost – consult
Polar for details.
2. Warranty Claims. Polar shall incur no liability under this warranty if the end user fails to
provide Polar with notice of the alleged defect during the applicable Warranty Period and
within seven (7) days of delivery to end user or, if the defect would not have been reasonably
apparent on inspection, within seven (7) days of its discovery by end user. After receiving such
notice, Polar will notify the purchaser of its designation of one of the following problem
resolution methods:
Return to Factory: The allegedly defective goods must be returned to Polar within
seven days of Polar’s notice and in accordance with Polar’s instructions advised at the
time.
Other: Polar will use commercially reasonable efforts to repair, correct or work
around the problem by means of telephone support or other means reasonably
determined by Polar.
Polar shall incur no liability under this warranty if Polar’s tests disclose that the alleged defect
is due to causes not within Polar’s reasonable control, including alteration or abuse of the
goods. Under the Return to Factory alternative, if a Product is determined not to be defective
or to have a defect due to causes not within Polar’s reasonable control, Polar reserves the
right to apply a processing charge.
3. Damage in Transit. End user must notify Polar and the carrier of any claim for damage in
transit within two (2) days of receipt of the damaged merchandise. Failure to do so may result
in the carrier and/or Polar refusing to accept liability in which case end user must pay the
purchase price as if the hardware had been delivered without damage.
4. Polar’s Liability Polar’s liability, and end user’s sole and exclusive remedy, shall be limited to
the express remedies set forth in this Polar Hardware Warranty.
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DECLARATIONS
EC Council Directive 89/336/EEC on the approximation of the laws of the Member States relating
to electromagnetic compatibility.
EC Council Directive 73/23/EEC on the harmonisation of the laws of the Member States relating
to electrical equipment designed for use within certain voltage limits.
A declaration of conformity with the requirements of these Directives has been signed by:
EN 50081-1:1992
EN 50082-1:1992
EN 61010-1:1993
iv
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SAFETY
SAFETY
WARNING
The LIVE and NEUTRAL lines on this unit are BOTH fused.
This unit contains no user-serviceable parts. When the unit is connected to its supply, the opening of
covers or removal of panels is likely to expose dangerous voltages. To maintain operator safety, do not
operate the unit unless the enclosure is complete and securely assembled.
GROUNDING
This unit must be earthed (grounded); do not operate the instrument with the safety earth disconnected.
Ensure the instrument is connected to an outlet with an effective protective conductor terminal (earth). Do
not negate this protective action by using an extension cord without a protective conductor.
Note: This instrument is fitted with 3-wire grounding type plug designed to fit only into a grounding type
power outlet. If a special local plug must be fitted to the power cord ensure this operation is performed by
a skilled electronics technician and that the protective ground connection is maintained. The plug that is
cut off from the power cord must be safely disposed of.
Europe
brown live
blue neutral
green/yellow earth (ground)
United States
black live
white neutral
green ground
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TONEOHM 950 OPERATOR MANUAL
POWER SUPPLY
Check that the indicated line voltage setting corresponds with the local mains power supply. See the rear
panel for line voltage settings.
To change the line voltage settings refer the instrument to a skilled electronics technician. Instructions for
changing the line voltage settings are contained in the TONEOHM 950 Service Manual published by Polar
Instruments.
This manual contains instructions and warnings which must be observed by the user to
ensure safe operation. Operating this instrument in ways other than detailed in this
manual may impair the protection provided by the instrument and may result in the
instrument becoming unsafe. Retain these instructions for later use.
The TONEOHM 950 is designed for use indoors in an electrical workshop environment at a stable work
station comprising a bench or similar work surface.
Use only the accessories (e.g. test probes and clips) provided by Polar Instruments.
The TONEOHM 950 must be maintained and repaired by a skilled electronics technician in accordance
with the manufacturer’s instructions.
If it is likely that the protection has been impaired the instrument must be made inoperative, secured
against unintended operation and referred to qualified service personnel. Protection may be impaired if,
for example, the instrument:
CAUTION
Electrical Isolation
Disconnect the board under test from the local mains supply (including ground) when using Track
Resistance, Plane Shorts and Trace ranges.
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SPECIFICATIONS
SPECIFICATIONS
Track Resistance
RANGES [Ω], 200mΩ, 2Ω, 200Ω, 20KΩ. Instruments with serial numbers below
005975 have a 2KΩ range instead of 200Ω.
ACCURACY +/-6% in 200mΩ
+/-5% in 2Ω
+/-4% in 200Ω
+/-5% in 20KΩ
[Ω] RANGE High sensitivity, uncalibrated.
Approximately 40mΩ full scale.
PROBE VOLTAGE 60mV maximum.
INDICATION Tone and meter in all ranges.
PROBE PROTECTION Protected to +/- 30V.
Track Current
RANGES 200mA, 2A, TRACE.
ACCURACY +/-15% in 200mA, 2A for track resistance between 25mΩ and 500mΩ.
Reading proportional to current when UNCALIBRATED LED is lit.
Track Voltage
RANGES 2mV, 20mV, 20V.
ACCURACY +/-4%, +/-15µV.
INPUT RESISTANCE 120Ω in 2mV, 20mV.
1MΩ in 20V.
INDICATION Meter in all ranges. Tone in 2mV, 20mV.
PROBE PROTECTION Protected to +/- 30V
Plane Shorts
INDICATION Tone, uncalibrated meter and fault direction arrows.
SENSITIVITY Adjustable for differing plane resistance. Capable of detecting shorts
up to 20Ω.
Plane Stimulus
OUTPUT VOLTAGE 550mV maximum. Active only when PLANE SHORTS is ACTIVE and
outputs are connected to a plane.
OUTPUT CURRENT 700mA RMS maximum.
PROTECTION Each output separately fused.
Drive Source
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TONEOHM 950 OPERATOR MANUAL
Altitude Up to 2000m
Temperature +5°C to +40°C ambient
Relative humidity RH 80% maximum at 31°C — derate linearly to
50% at 40°C
Mains borne transients As defined by Installation Category II
(Overvoltage Category II) in IEC664
Pollution Degree 2 (IEC664)
Power Requirements
230V ± 10%, 115V ± 10% or 100V ± 10% at 50/60Hz, 25VA.
SYMBOLS
CAUTION To prevent damage to this product and to ensure its safe use observe the
specifications given in this manual when connecting to terminals marked with this
symbol.
viii
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SPECIFICATIONS
ACCESSORIES
Standard Accessories
Needle Probes ACC152
950 Plane Probe/Clip assembly ACC113
950 Current Trace Probe assembly ACC114
950 Stimulus Lead (Set of 4) ACC134
Lightweight Headphones EPM115
Optional Accessories
Bare-board Stimulus Lead set (0.025") ACC121/XG25
Bare-board Stimulus Lead set (0.031") ACC121/XG31
Bare-board Stimulus Lead set (0.040") ACC121/XG40
Bare-board Lead set (universal) ACC154
Service Manual MAN130
ix
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TONEOHM 950 OPERATOR MANUAL
CONTENTS
DECLARATIONS..................................................................................................................................... iv
EUROPEAN COMMUNITY DIRECTIVE CONFORMANCE STATEMENT......................................... iv
SAFETY........................................................................................................................................................ v
WARNING ................................................................................................................................................ v
GROUNDING ........................................................................................................................................... v
POWER SUPPLY.................................................................................................................................... vi
TONEOHM 950 OPERATION ................................................................................................................. vi
CAUTION................................................................................................................................................. vi
Electrical Isolation ........................................................................................................................ vi
SPECIFICATIONS...................................................................................................................................... vii
ENVIRONMENTAL OPERATING CONDITIONS................................................................................... viii
Power Requirements .......................................................................................................................... viii
Physical characteristics (excluding accessories)................................................................................ viii
SYMBOLS............................................................................................................................................... viii
ACCESSORIES....................................................................................................................................... ix
Standard Accessories.......................................................................................................................... ix
Optional Accessories ........................................................................................................................... ix
SECTION 1 INTRODUCTION...................................................................................................................1-1
INTRODUCTION ...................................................................................................................................1-1
TONEOHM 950 operating modes......................................................................................................1-1
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CONTENTS
3.4 Ranges.........................................................................................................................................3-3
Track Resistance .......................................................................................................................3-3
Track Current .............................................................................................................................3-3
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SECTION 1 INTRODUCTION
INTRODUCTION
Short circuits and loading problems are a common cause of faults in both Manufacturing and Service.
These faults may range from a low resistance short, such as a solder bridge, to a defective component
loading down a bus line in a microprocessor system.
1-1
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SECTION 2 – INSTALLATION AND SET UP
2.1 Unpacking
The instrument is shipped in a sturdy transit pack. Open the pack carefully and remove the instrument
and its accessories.
TONEOHM 950
Needle probes
Current Trace Probe / Drive Source lead assembly
Plane Probe / Clip assembly
Set of four Plane Stimulus leads
Headphones
Operator manual
Power cord
NOTE: If the instrument has been shipped or stored in a cold environment, allow the instrument to reach
the temperature of its new location before applying power.
If the rating on the label is not suitable for the local power supply refer the instrument to a skilled
electronics technician. Instructions for changing the line voltage settings are contained in the TONEOHM
950 Service Manual.
Note: If a special local plug must be fitted to the power cord ensure this operation is performed by a
skilled electronics technician and that the protective ground connection is maintained. The plug that is cut
off from the power cord must be safely disposed of.
2-1
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TONEOHM 950 OPERATOR MANUAL
Europe
BROWN LIVE
BLUE NEUTRAL
GREEN/YELLOW EARTH (GROUND)
United States
BLACK LIVE
WHITE NEUTRAL
GREEN GROUND
Check that the TONEOHM 950 mains switch (on the rear panel) is OFF.
Plug the power cable into the receptacle on the rear panel of the TONEOHM 950.
2-2
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SECTION 3 – DESCRIPTION
Plane Probe
The blue Plane Probe and Clip are used in the PLANE SHORTS range. The Clip is attached to the
shorted track, and the Probe used to sense the response on the plane being stimulated by the Plane
Stimulus.
The Drive Source leads (a pair of red and black clips) are used to inject the current into the board.
When Track Voltage, 200mA or 2A ranges are selected the Drive Source output is a DC voltage (red clip
positive) which can be used to stimulate the board under test.
Needle Probes
The Needle Probes are used in all ranges except TRACE and PLANE SHORTS. The red (positive) and
black (negative) markings on the probes indicate direction of current flow in Track Current or Track
Voltage.
Headphone socket
When the headphones are connected to this socket the internal speaker is switched off. Use only 3.5mm
stereo jack plugs in this socket. A stereo to mono adapter is required for use with an earpiece.
3-1
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TONEOHM 950 OPERATOR MANUAL
3.2 Indicators
When TRACE, PLANE SHORTS or [Ω] is selected, the display is uncalibrated but proportional to the
reading at the probes.
Uncalibrated LED
Lit in the 200mA and 2A ranges during ranging or when the Needle Probes are too close together for an
accurate measurement of the current to be displayed.
3.3 Controls
Volume
Adjusts the volume of the speaker or Headphone output.
Drive Source
Adjusts the amplitude of the Drive Source output (0-550mV approximately). The DRIVE SOURCE LED
lights when Drive Source current is flowing.
3-2
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DESCRIPTION
3.4 Ranges
Track Resistance
There are five resistance ranges.
A low resistance generates a high tone, and a high resistance generates a low tone. On the 200 mΩ
range resistances below 15 mΩ generate a steady warble.
Use the 200 mΩ and [Ω] ranges for locating low resistance shorts. These ranges are sensitive enough for
measuring track resistance. [Ω] is approximately five times more sensitive than 200 mΩ.
Use the 2 Ω, 200 Ω and 20 KΩ ranges for general purpose resistance measurement.
To protect PCB components, the maximum voltage at the probe tips on these ranges is 60mV.
Track Current
There are three current ranges.
In the 200mA and 2A ranges the Needle Probes are used to make a non-invasive measurement of the
current flowing in a track, i.e. without breaking the circuit. This may be used to trace currents or locate
loading faults. A positive current will produce a reading on the display and a tone. A negative current
produces a zero display, no tone and the PROBES REVERSED LED will be lit.
TRACE uses the non-contact Current Trace Probe to detect the magnetic field intensity of current flowing
from the Drive Source. The reading on the LCD display is proportional to the intensity of the field and
therefore to the magnitude of the current. A tone is produced whose frequency is proportional to the
displayed amplitude (low magnetic field intensity causes low frequency tone).
3-3
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SECTION 4 – OPERATION
• Is the fault a low resistance short (i.e. less than 200 mΩ)?
• Is the fault static or dynamic, i.e. is the fault always present (static) or only present
when the board is powered (dynamic)?
Track Resistance is applicable to locating static, low resistance shorts on single or two-sided boards.
If the fault is dynamic then use either Track Current or Track Voltage. Using Track Current provides a
direct display of the current flowing in a track, but on very low resistance (wide) tracks it may be
necessary to use Track Voltage.
If access is difficult (e.g. a wire harness or densely packed memory bank) the Current Trace Probe is
useful, as it can detect current without making contact.
If the short involves a plane, then the PLANE SHORTS range is the optimum range to use. However, if
the fault is dynamic it will be necessary to use either Track Current or Track Voltage.
4-1
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TONEOHM 950 OPERATOR MANUAL
Table 4-1 indicates the suggested range for locating different types of short circuit.
NOTE: Disconnect power from the board under test before using any of
the resistance ranges.
Low resistance shorts are shorts having a resistance under 200 mΩ, caused typically by a solder or land
bridge. They often occur between adjacent tracks or solder joints on a PCB. Resistance measurements,
using the 200 mΩ range, should isolate the fault to within a few millimetres.
In situations where tracks are thick, more sensitivity and resolution can be gained using the [Ω] range.
As the 950 uses DC for resistance measurement, capacitors do not affect its accuracy. The open circuit
probe tip voltage is limited to a maximum of 60mV to prevent any damage to sensitive components.
To obtain the best results and minimise damage to the track, hold the probes at right angles to the PCB
and apply sufficient pressure to pierce flux and solder resist. Probe the track at different points rather than
scraping the probe along its length.
It is not unusual for a fault to be located between two parallel tracks where there is no visual sign of a
short, even using an eyeglass. This often happens if the board is covered with solder resist, masking a
hairline whisker short. Use a suitable tool to cut between the tracks through the solder resist and the
short. Considerable care is needed when using cutting tools in this type of operation. Eye
protection should be worn. An open circuit reading confirms that the fault has been cleared.
With a densely populated board, where very little track is exposed, the milliohm technique may be difficult
to use. In this case see Section 4.5 — CURRENT TRACING (NON-CONTACT).
• Place the Needle Probes at A and E. The resistance of the tracks via the short gives
a reading and a tone.
• Moving the probe from A to B gives a lower reading and a higher tone. This indicates
that the probe has moved closer to the short.
4-2
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OPERATION
• Moving the probe from B to C gives a higher reading and a lower tone, indicating that
the probe has moved beyond the fault.
• This implies that the fault is between B and C.
• Now move the other probe from E to give the lowest reading and the highest
frequency tone. When the reading is below about 15 mΩ, the probes should be within
a few millimetres of the short and the tone changes to a warble.
E
U1
SHORT
C
U2
NOTE: The Plane Stimulus outputs should only be connected to a PCB plane. Do not connect to PCB
tracks.
This range is effective in physically locating shorts between a track and a plane, or between two planes.
Single and multiple shorts each require a different method of location. The two methods are described in
this section.
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TONEOHM 950 OPERATOR MANUAL
Connection
Connect the four Plane Stimulus leads to the corners of the shorted plane as shown in Figure 4-2.
• Connect the colours as shown to ensure the LED Direction Arrows indicate the
correct direction. Connect as close as possible to the corners of the plane.
• If the short is between two planes, select either plane but ensure the leads are all
connected to the same plane. This plane is referred to as the stimulated plane.
• If there are via holes closer to the corners of the plane than component leads, then
solder a short length of tinned copper wire to the holes and connect the Stimulus
leads to those wires.
• Connect the Plane Clip to the other side of the short. If the fault is a plane to plane
short, connect the Clip to the other plane (referred to as the un-stimulated plane). The
Clip can be connected to any point on the track or plane.
• Press PLANE SHORTS, which will light the STANDBY LED. In Standby the display
reads "1---".
• Check the Plane Stimulus leads are connected correctly, then press PLANE
SHORTS again. This will turn on the Plane Stimulus and light the ACTIVE LED.
4-4
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OPERATION
• If the warning bell sounds and the 950 returns to STANDBY, check that all the Plane
Stimulus leads are connected to the same plane. To protect components the
maximum voltage appearing on the stimulus outputs is 500mV, and disconnecting
any one of them will automatically turn the stimulus off and return to STANDBY.
Sensitivity Adjustment
The Drive Source control adjusts the sensitivity of the system. It is usually possible to use maximum
sensitivity (i.e. with the control set fully clockwise) but if the plane's internal resistance is high it will be
necessary to reduce the sensitivity to avoid over-ranging near the edges of the board (which would
prevent a meter reading or Direction Arrow from being displayed):
Once the general area of the short has been determined, the resolution of the system can be increased (if
necessary) in one of the following ways:
• If the sensitivity is not already set to maximum, it is possible to increase the sensitivity
once the Plane Probe has been moved closer to the short (by turning the Drive
Source control clockwise).
• Moving the Plane Stimulus leads in from the edges of the board will stimulate a
smaller area of the plane and hence increase the resolution within this area.
Note that increasing the resolution is usually only required when locating a high resistance short.
Do not touch the probe tip when probing, as this will interfere with the measurement being made.
The four Direction Arrows under the display indicate the direction in which to move the Probe towards the
short. This is accompanied by a tone which rises in frequency and a meter reading which decreases as
the fault is approached. The Direction Arrows can be used to determine the approximate location of the
short (within 40-50mm). Close to the short all four arrows will light, and the tone or meter readings must
be used to perform the final location.
The highest tone and therefore the lowest meter reading indicate that the probe is within a few millimetres
of the short.
As it is not possible to probe all of a plane from the board surface, it is possible that the fault may be on or
near an adjacent component or via (see Example #2 below). In these cases visual inspection of the
immediate area where the highest tone occurs may be necessary. If there is no apparent fault, refer to
"Multiple Shorts" later in this section.
Note that probing any point on the side of the short connected to the Plane Clip (i.e. the un-stimulated
plane, if the short is between two planes) will result in a high tone, low meter reading and all arrows lit.
4-5
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TONEOHM 950 OPERATOR MANUAL
If a reading greater than 3.0 is displayed this indicates there may be multiple shorts. (Refer to Multiple
Shorts later in this section.)
Example #1
Consider a board on which the +5V plane is shorted to the 0V (ground) plane.
• Connect the Plane Stimulus leads to the corners of the ground plane, and the Plane
Clip to any point connected to the +5V plane.
• Use the Plane Probe to probe the ground plane (at IC pins or decoupling capacitors).
The arrows will lead the user to 40-50mm of the short.
• Use the tone and meter reading to locate the short precisely.
Care should be taken when probing decoupling capacitors to note that the lead being probed is connected
to the stimulated plane, as on some boards the +5V and ground may not be consistently connected to the
same side of these components.
Example #2
If a reading less than 5.0 cannot be obtained when probing the stimulated plane, this suggests that the
short is not exactly at the probed point, but some distance from it.
Consider a board where there is a short between the Vcc and ground planes, and assume that the short
actually occurs at the Vcc pin of an IC.
If the ground plane is stimulated, then the user will never probe the precise point where the short occurs,
so the lowest reading will be obtained when the probe is at a point on the ground plane that is close to the
Vcc pin of the IC. If this situation is suspected, try stimulating the Vcc plane instead of the ground plane.
Resolution can be improved by moving the positions of the Drive Stimulus leads to reduce the area of the
plane being stimulated.
• Start with the leads attached as normal at the corners of the board.
• Probe the stimulated plane as normal to determine the approximate area of the short
(i.e. where the readings are lowest).
• Then move the Plane Stimulus leads in from the corners of the board to stimulate a
smaller area of the plane. This will increase the resolution of the reading in the
display.
• This process can be repeated if necessary, each time reducing the area of the plane
that is stimulated and hence increasing the resolution within that area.
4-6
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OPERATION
Multiple Shorts
If there are multiple shorts between planes, the Direction Arrows will not lead the operator to the short(s)
and a different probing technique must be used as described in this section.
• To determine if multiple plane shorts are present, probe various points on the un-
stimulated plane. Usually a reading of no more than 3.0 will be displayed. If some
readings are 5.0 or more, this suggests there may be multiple shorts between the
planes.
• To locate the multiple shorts, continue to probe the un-stimulated plane (ignoring the
direction arrows) until the highest reading is displayed; one of the shorts will be in this
area.
• Repeat this process until one short remains, then use the method for locating a
single short to locate the final short.
In the event of this being unsuccessful TRACE may be used to locate the shorts individually. (See Section
4.5 — CURRENT TRACING (NON-CONTACT))
Segmented Planes
On some very complex boards, the plane in a layer may be broken into segments making it more difficult
to locate the short circuit.
In this situation it is necessary to study the PCB artwork and treat each segment separately as an
individual plane.
If the arrows direct the user to one of the borders of the stimulated area, it may be assumed that the fault
lies outside the area being probed. In this case move the stimulus probes to the plane segment adjacent
to the indicated border, and repeat the search.
Non-Rectangular Boards
Where the shape of the board is not rectangular it may be difficult to determine the true "corners" of the
plane. In this situation try using four points furthest apart on the board.
Alternatively, divide the board into rectangular sections and treat each section separately. If the arrows
direct the user to the edge of a rectangle and the fault is not evident at this location, stimulate the area
adjacent to that edge.
4-7
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TONEOHM 950 OPERATOR MANUAL
• Either power the board from its own supply, or disconnect external power and
connect the TONEOHM 950's Drive Source between the shorted nodes. Use of the
Drive Source is recommended, as its output voltage is limited and its amplitude can
be adjusted using the Drive Source control.
• Use the Needle Probes to measure the current flowing in a track (see Fig 4-3). The
probes should be kept a few millimetres apart to ensure a valid reading. If the probes
are too close the UNCALIBRATED LED will light.
Note:
• When the probes are first connected to the track the UNCALIBRATED LED will
briefly light while the instrument auto-ranges.
• Unlike a conventional ammeter where errors are minimum at FSD the current
injection technique used on the 950 results in lower errors at LOWER readings.
100mA 75mA
25mA
If the UNCALIBRATED LED lights, there is insufficient current and/or track resistance for the instrument
to make a valid measurement, although the reading will still be proportional to the current. Either increase
the distance between the probes or use Track Voltage.
4-8
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OPERATION
Positive current flowing through the track provides a tone and meter indication of the current flow.
Negative current will produce a zero reading, no tone and the PROBES REVERSED LED will light.
OK WRONG
OK
WRONG
4-9
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TONEOHM 950 OPERATOR MANUAL
The fault may be caused by a component going low resistance, producing a permanent low resistance
between Vcc and ground. This is an example of a static fault, which remains when power is removed from
the board under test.
Another common component failure is an IC that draws excessive current, causing the Vcc rail to be held
low when the board is powered. When the board is un-powered, the Vcc to ground resistance is normal.
This is an example of a dynamic fault.
If the fault is static it is recommended that the Drive Source is connected between the faulty nodes to
supply the current. Its output of 550mV will not damage devices or turn on silicon junctions, making
tracing of the current flow easier. As the output is DC, decoupling capacitors do not affect operation.
Disconnect power from the board under test if the Drive Source is used.
For a dynamic fault it will be necessary to power the board. In this case the current flow that is traced will
be a combination of the "normal" load to devices connected to the supply and the excess current due to
the fault.
As the tone frequency is proportional to the voltage measured, it is usually sufficient to follow the tone
change rather than check readings. If the measured current is negative the tone is turned off and the
PROBES REVERSED LED is lit.
4-10
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OPERATION
Vcc
A B C D E F
DRIVE SOURCE
U1 C1 U2 C2
GND
• Connect the Drive Source leads across the Vcc and ground connections of the PCB.
• Press 200mA and set the Drive Source control to maximum.
• The path of the Drive Source current can now be followed to locate the faulty device.
• Using the Needle Probes, measure the current through the track AB at approximately
90mA.
• Measure the current through CD at approximately 90mA, i.e. approximately the same.
• Then measure the current through EF at approximately 5mA. This suggests that
85mA is flowing into U2, and that this is the device loading down the supply.
4-11
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TONEOHM 950 OPERATOR MANUAL
Figure 4-6 shows the Drive Source current taking two paths to the faulty device which is drawing
approximately 120mA from the supply.
E F
B
A
Vcc
FAULTY IC
DRIVE SOURCE
GND
• Reading AB is 120mA.
• Reading CD is 10mA.
• Reading EF is 110mA.
4-12
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OPERATION
Use TRACE to detect the current flowing in tracks which cannot be probed using the Needle Probes, e.g.
a track running under an IC or in the middle layer of a multi-layer PCB. When using TRACE the current
must be supplied by the Drive Source leads.
The Drive Source drives a current and the resulting magnetic field is detected using the Current Trace
Probe.
The maximum voltage generated by the Drive Source is 550mV, which will not damage devices or turn on
silicon junctions. Its amplitude can be adjusted using the Drive Source control.
The sensitivity of the Current Trace Probe depends on the orientation of its tip. Minimum sensitivity occurs
when the black lines on the probe tip are either side of the PCB track carrying the current.
Turning the probe through 90°, so that the black lines are directly over the PCB track, gives maximum
sensitivity. This can be observed by the display reading and tone frequency increasing.
4-13
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TONEOHM 950 OPERATOR MANUAL
The DRIVE SOURCE LED indicates flow of Drive Source current. If the LED does not light, either the
leads are connected incorrectly, or there may be insufficient current flowing for the Current Trace Probe to
detect the resulting field.
• Hold the Current Trace Probe near one of the Drive Source leads. As the probe
approaches the lead, the LCD reading and the tone frequency should increase.
• Position the probe for a maximum reading against one of the Drive Source leads.
• Adjust the DRIVE SOURCE control to give a reading of 100 to 130. If the reading is
less than 100, leave the control at maximum (this occurs with high resistance shorts,
i.e. above 150 Ω).
• To alter the distance over which the probe detects current, adjust the DRIVE
SOURCE control.
Operation
Unlike the milliohm ranges, when using TRACE the probe does not gradually approach the fault, giving a
highest tone when it is reached. Instead the probe shows the path of the current. Since the reading and
tone are proportional to the detected field, it is evident when the probe is moving away from the current
carrying track.
When using the Trace Probe take care not to detect the magnetic field from the Drive Source leads
draped over the PCB.
Find a position where the Drive Source leads can be clipped on the board under test, such that
the Trace Probe detects no field outside a 15 to 20mm square adjacent to the leads. This will
mean that the fault must be within that square.
Trying to locate the fault without moving the Drive Source leads is usually unsuccessful without some
familiarity with the PCB layout. A recommended approach is to move the injection points of the Drive
Source around the board to determine in which regions there is current flowing.
The board is first divided into four sectors (see Figure 4-7).
4-14
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OPERATION
1 2
A B
3 4
DRIVE SOURCE
• Connect the Drive Source Leads 10-20mm apart near one corner of the board
(Sector 3 in the illustration).
• Run the Trace Probe along the lines AB, then CD to determine if current is flowing
out of Sector 3 into the other sectors. If current is detected along these lines then it is
flowing into another sector. If so, alter the position of the Drive Source leads to a
different sector and repeat.
• Continue to move the Drive Source until no current is flowing out of the sector where
the Drive Source is connected. The position of the short is now somewhere within
that sector.
• Repeat the above process within that sector until the fault is isolated to within a
20mm square. Use of the circuit diagram, combined with knowledge of the current
path can often identify a likely place for a short (eg two adjacent IC pins).
TRACE is usually unsuitable for locating Vcc loading faults, as power supplies are likely to have high
value electrolytic capacitors connected. These will produce misleading results because the capacitors will
conduct AC current from the Drive Source.
Bus lines have little or no capacitance so when one device is known to be holding the bus down, current
tracing is often the quickest way to isolate the fault.
The sectoring technique described previously is effective in most cases. However, it may be that the fault
is already known to be in one of five or six memory ICs, in which case there is a quicker method:
4-15
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TONEOHM 950 OPERATOR MANUAL
Edge Connectors
Shorts between two pins of a row of edge connectors can be detected by connecting the Drive Source as
shown in Figure 4-8.
1 2 3 4 5
SHORT
DRIVE SOURCE
4-16
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OPERATION
Adjust the Drive Source control to give a reading with the Current Trace Probe at edge connector height.
• Move the Probe down the gap between each connector in turn, starting nearest to the
Drive Source leads.
• As the Probe is moved between connectors 1 and 2, 2 and 3, 3 and 4, a tone is
generated. However, when the Probe is moved between connectors 4 and 5 there is
no tone, showing that no current is reaching connector 5. This indicates that the short
is on connector 4.
Note that if the short was on the edge connector nearest to the Drive Source leads, no tone would be
generated when the Probe moved between connectors 1 and 2.
A B C D
Vcc
DRIVE SOURCE
C1 C2 C3 C4 C5
GND
The Trace Probe can be used to identify the current flow. The display reading and tone give an indication
of its relative magnitude.
The reading at A would be the highest (the sum of four capacitor currents). The readings at B, C and D
would progressively diminish. The reading at D would be the lowest (only C5's current).
If C3 were open circuit, the readings at B and C would be equal. This method is most suitable for
capacitors in the range 0.1uF to 1.0uF.
4-17
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TONEOHM 950 OPERATOR MANUAL
If the fault is static it is recommended that the Drive Source is connected between the faulty nodes to
supply the current. Its output of 550mV will not damage devices or turn on silicon junctions, making
tracing of the current flow easier. As the output is DC, decoupling capacitors do not affect operation.
Disconnect power from the board under test if the Drive Source is used.
For a dynamic fault it will be necessary to power the board. In this case the current flow that is traced will
be a combination of the "normal" load to devices connected to the supply and the excess current due to
the fault.
It is then possible to trace the current flow through the track and its branches by measuring the voltage
drop along the track due to the current flowing in it.
Remember that the displayed value and tone correspond to the voltage being measured along the track.
This voltage is proportional to the current flowing, but will also vary with the distance between the probes
and the resistance of the track (e.g. a current flowing through a thin track will develop a larger voltage
drop than the same current flowing through a thick track). When comparing the current flow through
tracks, the distance between the probes should be kept approximately the same and the method of
probing shown in Figure 4-4 used.
As the tone is proportional to the voltage measured, it is usually sufficient to follow the tone change rather
than check readings. If the measured voltage is negative, a warble is generated as a warning of reversed
polarity.
NOTE: Do not rely too much on voltage readings, or differences between readings, of less than 15µV.
Readings as small as these can be caused by thermoelectric voltages instead of PCB track currents. For
this reason the TONEOHM 950 does not produce a tone for readings below about 50µV.
4-18
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OPERATION
Consider the board shown in Figure 4-10 where the Vcc supply is being loaded.
Assume the fault is static.
Vcc A B C D
DRIVE SOURCE
C1 C2 C3 C4 C5
GND
• Connect the Drive Source leads across the Vcc and ground connections of the
board.
• Press 2mV and set the DRIVE SOURCE control to maximum.
• The path of the Drive Source current can now be followed to locate the faulty device.
• Using the Needle Probes, measure the voltage between A and B. The reading is
1.257mV indicating high current flow.
• Measure the voltage between B and C. The reading is 1.118mV suggesting
approximately the same current flow.
• Measure the voltage between C and D. The reading is 0.018mV i.e. a low current,
suggesting that C3 has gone low resistance.
• Note that if the Drive Source leads had been connected across C3, all voltage
measurements would be zero. If this happens, the solution would be to move one of
the leads, e.g. to C2, giving a PCB track drop leading to C3.
4-19
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SECTION 5 – MAINTENANCE AND CLEANING
Refer all servicing to qualified service personnel. Polar Instruments publishes a TONEOHM 950 Service
Manual to assist the service technician.
5.3 Cleaning
Clean the instrument with a cloth lightly moistened with water with a small amount of mild detergent.
Alternatively, a cloth lightly moistened with alcohol (ethanol or methylated spirit) or isopropyl alcohol (IPA)
may be used.
5-1
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SECTION 6 – APPLICATION NOTE
Even if I can find the location of a short on a multi-layer board, will I be able to repair it?
Most shorts on multi-layer boards have similar causes to those on single or double-sided boards — solder
bridges, track bridges, bent components, etc. These usually occur on the surface of the board and can be
rectified as normal.
The displayed reading is different when the same point is probed several times.
Check that you are not touching the probe tip as this will interfere with the measurement.
When I move a probe 10mm away from the short the reading is lower than another point that is closer to
it!
This is caused by variations in the physical shape and resistance characteristics of the plane. Once you
are close to the short, probe all appropriate points in the area and look for the lowest reading.
6-1
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TONEOHM 950 OPERATOR MANUAL
What if the results are still inconclusive after testing for multiple shorts?
This may indicate that there are multiple catastrophic device failures on the board causing multiple high
resistance paths between the planes. To troubleshoot in this situation it will be more effective to use an
instrument such as the T3000 Fault Locator to test components on the board and replace them as
necessary.
The Direction Arrows point in different directions when points that are close to each other are probed.
This indicates that the probe is close to the short. Ignore the Arrows and use the probe to find the lowest
displayed reading.
6-2
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