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Difference Between : Hogging – sagging ,Pipe – Tubes ,IBR – Non IBR boiler,Cold end -Hot end
corrosion

Difference Between : Hogging – Sagging

,Pipe – Tubes ,IBR – Non IBR Boiler,Cold End
-Hot End Corrosion
By : Joginder chauhan (https://www.askpowerplant.com/author/jack1990/)January 29, 2018Category :
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Difference Between : Hogging – sagging ,Pipe – Tubes ,IBR – Non IBR
boiler,Cold end -Hot end corrosion
in this article we discussed difference Between : Hogging – sagging
,Pipe – Tubes ,IBR – Non IBR boiler,Cold end -Hot end corrosion
these terms which related to power plant these terms are very
common for who worked in power sector but these terms are little bit
confusing . this article are cleared all the confusion about these terms .

Hogging and sagging:-

Hogging and sagging terms describe the shape of a beam when it is

under loading or similar long object when loading is applied.
Hogging: – hogging describe when a beam which curve upward in the
middle.
Sagging: – sagging when a beam bent during the loading and form
downward curves. It generally happening in horizontal tubes and
piping between supports.

12 important things should know during boiler walk down check up

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Difference between pipe and tubes

Pipes: a pipe is used for the transport of a fluid like water, oil or
similar, and the most import property is the capacity or the inside
diameter.

Tubes: the tubes N.D (Nominal Dimensions) are based on the outside
diameter. While inside diameter of a tube depends on the thickness of
the tube.

Difference between IBR boiler and non IBR boiler

IBR BOILER: in IBR boiler is used for the steam generated for use
external purpose to itself by application of heat which is wholly or
partly under pressure when steam is shut off but does not include a
pressure vessel.
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Non IBR boiler:-

1. With capacity less than 25 liters.

2. with less than one kilogram per centimeter square design gauge
pressure and working pressure.
3. In which water is heated below one hundred degree centigrade.

Difference between natural draft and artificial balanced draft

Natural draft: – natural draft is the draft produced by a chimney

alone. It is caused by the difference in weight between the column of
hot gas inside the chimney and column of outside air of the same
height and cross section. Being much lighter than outside air, chimney
flue gas tends to rise and the heavier outside air flows in through the
ash pit to take its place. Draft is usually controlled by hand operated
dampers in the chimney and breaching connection the boiler to the
chimney. Here no fans or blowers are used. The product of combustion
is discharged at such a height that it will not be a nuisance to the
surrounding community.

Artificial balanced draft: forced draft FD fan pushes air into the
furnace and induced draft ID fan draws gases into the chimney thereby
providing draft to remove the gases from the boiler. Here the pressure
is maintained between 0.05 to 0.10 in. Of water gauge below
atmospheric pressure in the cases of boilers and slightly positive for
reheating and heat treatment furnaces.

Difference between steam injects soot blowers and sonic soot

blowers

Steam inject soot blowers: – in this type of soot blowers steam is

used as the cleaning medium. in the stam injector soot blowers steam
flow through a pipe and nozzle, which is called lance at end of lance
two nozzle are connected generally these nozzle are in the shape of
hole which are drilled at the end of lance which create nozzle effect
during operation strikes at the surface of tube and removes the soot.
Here three soot blowers are generally used as
1. LRSB (Long retractable soot blowers)
2. Wall soot blowers
3. Rotary soot blowers
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Sonic soot blowers:-

This type of soot blowers is used to removes soot by using low energy
and high frequency sound. They produce high wavelength sound waves
which hit at the surface of tube wall and remove the deposited soot. By
using this type of soot blowers erosion and corrosion of tube can be
avoided. Steam loss can also be avoided. The frequency of sound in this
type of soot blowers is ranging from 60 HZ to 350 HZ.

Difference between cold end corrosion and hot end corrosion

Cold end corrosion: in power plant boiler is used for generating

steam for use in power generation and process due to combustion of
different type of fuels. These fuels contain sulfur to differing
percentage. higher the percentage of sulfur content in fuel, the higher
will be the risk of cold end corrosion in the boiler. The sulfur in the
fuel during combustion gets converted to sulfur dioxide. its also
depend upon the other impurities present in the fuel and excess air
levels, some portion of the sulfur dioxide gets converted into sulfur
trioxide. Moisture is present in the flue gas due to moisture in fuel and
air, sulfur dioxide and trioxide combined with moisture and forms
sulfuric acid and sulfuric acid. These type of acids condense at the
temperature of 115 degree centigrade to slightly higher than 160
degree, depending upon the tendency of SO3 and water – vapor. The
basic reaction taking place are

S+O2 – SO2
SO2 + O2 – SO3
H2O + SO2 – H2SO3
H2O + SO3 – H2SO4

the tendency of ppm of SO3 presence causes the acid dew point and
water vapor concentration,the dew point temperature can vary from
around 90 degree centigrade to 140 degree centigrade condensation of
these acids causes in metal errosion and boiler tube failure due to
reducing thickness of tubes , air preheater corrosion, and flue gas duct
corrosion.

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 CAUSE OF BOILER TUBE FAILURE –बॉयलर यब ू पं चर होने के मु य कारण
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%E0%A4%9F%E0%A5%8D%E0%A4%AF%E0%A5%82%E0%A4%AC-
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%E0%A4%B9%E0%A5%8B/)

Hot end corrosion :

Same conditions also responsible for the fireside ash corrosion , high
temperature oxidation can occur locally in areas that have the highest
outside surface temperature relative to the oxidation limit of the tube
material. Determining the real root cause factors between the
mechanism of ash corrosion or high temperature oxidation is best done
by tube analysis and evaluation of both ID and OD scale and deposits.

IF YOU LIKE THIS POST “Difference Between : Hogging – sagging ,Pipe

– Tubes ,IBR – Non IBR boiler,Cold end -Hot end corrosion ” PLEASE
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8 Comments Sort by Top

Add a comment...

Sivakumar Krishnan
nice and useful
Like · Reply · 42w

Yashwant Kumar Verma

SIR i request you explane the corrosion and erosion
Like · Reply · 43w
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Yashwant Kumar Verma
 Yashwant Kumar Verma
VERY VERY GOOD ANSWER
Like · Reply · 43w

Krish B
It's very helpfull,tanq.
Like · Reply · 2y

Saravanan Velu
It's very useful ,and clear answers..
Thank you
Like · Reply · 3y

Vinay Reddy
Can you mail me this all article you have return up to now mail I'd
[email protected]
Like · Reply · 3y

Vinay Reddy
Plz make a video s on this article s
Like · Reply · 3y

Joginder Chauhan
YES DEAR IN FUTURE I STARTED MY YOU TUBE CHANNEL
Like · Reply · 2 · 3y

Vinay Reddy
Channel name
Like · Reply · 3y

Joginder Chauhan
Vinay Reddy dear i am not creating any you tube channel till now but it future i will
definitely starting my you tube channel based on power plant
Like · Reply · 3y

Angtong Kronjang Langneh

Plz upload an article base on boiler DCS operator perspective....like problem analysis,step to
be taken during emergency etc....
Like · Reply · 3y

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joginder chauhan

(https://www.askpowerplant.com/author/jack1990
Heii all power engineers myself joginder chauhan . i am the founder of my
website www.askpowerplant.com. i am also a power engineer and having the
more than 5 year experience in the field of power sectors during this time
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 period i learn about different power technology like AFBC , CFBC ,
TRAVELLING GRATE , PULSATING GREAT , PF BOILER , WHRS and many
more things . my motive from this site sharing my power sector knowledge each
and everyone who belonging to this field , in this website i share information
related to boiler operation , boiler maintenance , turbine operation &
maintenance , boiler & turbine question answer , D.M plant , and all topic
related to power plant sector please join this website for latest updation
regarding power plant ………..thanks ( JOGINDER CHAUHAN )

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Hot%20end%20corrosion)

Santoshkumar REPLY
February 18, 2018 at 10:59 am (https://www.askpowerplant.com/difference-hogging-
sagging-pipe-tubes-ibr-non-ibr-boilercold-end-hot-end-corrosion/#comment-272)
hello sir this is santosh and i need some practical calculation related to
sagging and hogging of superheter tube calculation and 2 0r 3 pass fire tube
boiler heating surface area calculation kindly do needfull my mail id
[email protected]
(mailto:[email protected])

Joginder Chauhan (Https://Www.Askpowerplant.Com/) REPLY

February 18, 2018 at 7:02 pm (https://www.askpowerplant.com/difference-hogging-
sagging-pipe-tubes-ibr-non-ibr-boilercold-end-hot-end-corrosion/#comment-273)
ok dear i ask our team for your query…..please wait for our replay

Casellet.Com (Http://Casellet.Com/7-Best-Pdf-Converter-For-Windows/) REPLY

June 15, 2018 at 4:14 pm (https://www.askpowerplant.com/difference-hogging-sagging-
pipe-tubes-ibr-non-ibr-boilercold-end-hot-end-corrosion/#comment-359)
This is really helpful, thanks.
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