WHRB: Gas Enthalpy & Heat Balance Calculation

Enquiry No: By: Date:

Checked By: ZBS
Design Data Site:

Boiler working pressure = 6 Barg 87.00 psig

Enthalpy of steam @ working pressure (hg) = 2763.5 KJ/Kg
Enthalpy of water @ working pressure (hf) = 697.5 KJ/Kg
Percentage blow down = 2%
Enthalpy of feed water (Economiser inlet) (hfw) = #VALUE! KJ/Kg
Feed water temperature = 95 °C 203.00 °F
Mass of Gas flow = 25442 Kg/Hr 56089.94 lb./hr
Gas temperature @ boiler inlet (T1) = 419 °C 786.20 °F
Gas temperature @ boiler exit (econo inlet) (T2) = 195.50 °C 383.90 °F
Gas temperature @ economiser exit (T3) = 140 °C 284.00 °F 170
Radiation loss (boiler + economiser) = 0.5 %
Radiation loss (economiser) = 0%

Gas specific ht. capacity (boiler & econo) = 1.139 KJ/Kg-°C

Gas specific ht. capacity (boiler) = 1.149 KJ/Kg-°C
Gas specific ht. capacity (econo) = 1.097 KJ/Kg-°C
Water specific heat capacity (econo) = 4.187 KJ/Kg-°C
If % Mass given, to convert to % Vol.:
Analysis of Gas: Volume Mass Mass Vol.
CO2: 18.50 % 27.32 % 0.00 0.1712963
O2: 8.50 % 9.13 % 0.00 0.0787037
N2: 58.00 % 54.50 % 0.00 0.53703704
H20: 15.00 % 9.06 % 0.00 0.1712963
SO2: 0.00 % 0.00 % 0.00 0.1712963
Ar: 0.00 % 0.00 % 0.00 0.1712963
Total Gas: 100 % 100.00 % 0.00 0.00

Gas Enthalpy @ T1 = 465.48 KJ/Kg

Gas Enthalpy @ T2 = 208.65 KJ/Kg
Gas Enthalpy @ T3 = 147.79 KJ/Kg

Heat from Gas (T1 - T2) = 6534086 KJ/Hr 1815.0 KW To Boiler = 6501415 KJ/Hr 1805.9 KW
Heat from Gas (T2 - T3) = 1548403 KJ/Hr 430.1 KW 1540660 KJ/Hr 428.0 KW
Total = 8082488 KJ/Hr 2245.1 KW Q= 8042076 KJ/Hr 2233.9 KW

Heat Balance Q = Ws (hg - hfw) + Ws (100 - bd)/100 x (hf - hfw)

Steam output (boiler + economiser) (Ws) = #VALUE! Kg/Hr #VALUE! Kg/sec #VALUE! lb./hr
Water temperature @ economiser exit = #VALUE! °C < 165.04 °C (Sat. Temp. @ Wk. Pres.)
Steam output (boiler only) = #VALUE! Kg/Hr #VALUE! Kg/sec #VALUE! lb./hr
Water flow through economiser = #VALUE! Kg/Hr #VALUE! Kg/sec #VALUE! lb./hr
Factor of Evaporation (F.O.E) = #VALUE!
Steam output From & At. = #VALUE! Kg/Hr F & A 100 °C #VALUE! KW #VALUE! lb./hr F & A

Heat Input = 11842675 KJ/Hr 3289.6 KW

Efficiency (Heat output/Heat input x 100) = 2233.9 x 100 = 67.91 %

3289.6
 Waste Heat Boiler Mechanical Design Calculations per BS 2790: 1992 Class I

Enquiry No: 0 By: 0 Date: 12/30/1899

Checked By: ZBS
Site: 0

Design Input Data

Boiler Duty = #VALUE! Kg/Hr

Boiler Working Pressure = 6 Barg
Design Pressure = 6.9 Barg 0.69 N/mm2
Saturation Temperature = #VALUE! °C
Gas Mass Flow = 25442 Kg/Hr
Gas Inlet Temperature = 419 °C
Feed Water Temperature = 95 °C

Shell Data
Shell Dsgn. Temp.
Shell Material = ASME SA 516-70 #VALUE! °C
Shell Internal Diameter = 3700 mm Shell Design Stress
Shell Length O.T.P = 6000 mm #VALUE! N/mm2
Shell Thickness = 18 mm

Endplate Data
Endplate Dsgn. Temp.
Endplate Material = ASME SA 516-70 #VALUE! °C
Endplate Thickness = 20 mm Endplate Design Stress
#VALUE! N/mm2

Smoketube Data

Tube Material = BS 3059-Part. 1-320 1st Pass Dsgn. Temp.

1st Pass Plain Tube Outer Diameter = 38.1 mm #VALUE! °C
1st Pass Plain Tube Thickness = 3 mm 1st Pass Design Stress
Number of 1st Pass Plain Tubes = 320 #VALUE! N/mm2
Number of 1st Pass Stay Tubes = 80
Thickness of 1st Pass Stay Tubes = 3 mm
1st Pass Tube Pitch = 58 mm

Corrosion Allowance = 0.75 mm

Verification of Data against BS 2790 requirements

Minimum Thickness Requirements

Shell = #VALUE! mm Thk. Used 18 mm #VALUE!
1st Pass Tube = #VALUE! mm Thk. Used 3 mm #VALUE!

Reinforcement of Manhole per BS 2790 = OK

Reinforcement of Headhole per BS 2790 = OK
Compensation Required for Manhole = #VALUE!
Compensation Required for Headhole = #VALUE!

Manhole / Headhole Compensation Data (if fitted)

Manhole Dsgn. Temp.
Manhole / Headhole Material = ASME SA 516-70 #VALUE! °C
Manhole Compensation Thickness = 0 mm Manhole Dsgn. Stress
Manhole Compensation Width = 0 mm #VALUE! N/mm2
Headhole Compensation Thickness = 0 mm
Headhole Compensation Width = 0 mm
 Number of Tubes & Draught Loss Calculation for Boiler Tube Banks

Enquiry No: 0 By: 0 Date: 12/30/1899

Checked By: ZBS
Design Data Site: 0

Gas mass flow rate = 25442 Kg/Hr 56089.4 lb./hr

Gas temperature @ boiler inlet = 419 °C 786.20 °F
Gas temperature @ boiler outlet = 195.5 °C 383.90 °F
Overall tube length = 6000 mm 19.69 ft.
Number of passes required = 1 pass(es)
Actual tube length = 6000 mm 19.69 ft.
Outer tube diameter = 38.1 mm 1.50 in.
Tube thickness = 3.00 mm 0.12 in.
Internal tube diameter = 32.1 mm 1.26 in.

Design mass flux (Gd) = 2.500 lb./ft2 - s 12.20 Kg/m2 - s

Calculated number of tubes = 716 tubes

Actual number of tubes / pass = 400 tubes

Actual mass flux (Ga) = 4.471 lb./ft2 - s 21.82 Kg/m2 - s

Pressure drop due to contraction of gases = 50.04 mm wg 1.970 in. wg

Pressure rise due to reduction in gas velocity = -13.62 mm wg -0.536 in. wg
Pressure drop due to friction within the tubes = 217.96 mm wg 8.581 in. wg
Total pressure loss / pass = 254.38 mm wg 10.015 in. wg

V12 = 26.29349931
fm = 0.007313274
G = 4.471491922 lb./[Link]/sec
BIB PLC Enquiry / Order No. Design Document Sheet
DESIGN CALCULATIONS 0 0E 1/
FINNED TUBE HEAT TRANSFER CALCULATION ECONOMIZER

INPUT DATA SHEET

BASIC GEOMETRICAL DATA : Serpentine Coil Type

Solid / Serrated /H-type fin 1
Outside diameter of tubes do = 38.1 mm 1.50 inches MOC :
Tube wall thickness tw = 3.2 mm 0.13 inches Tube material :
Finned length of tubes Lf = 2 m 6.56 ft 1 SS
Fin height lf = 12.7 mm 0.50 inches 2 CS
Fin thickness tf = 0.8 mm 0.031 inches 3 CRM
Number of fins/inch nf = 5 Fins/inch 196.85 Fins/m Enter the number :
Transverse pitch tp = #N/A mm #N/A inches 2 CS
Longitudinal pitch lp = #N/A mm #N/A inches Fin material :
Number of tubes across gas flow 8 8.00 1 SS
Number of tubes along gas flow 12 12.00 2 CS
Cross sect. flow area of duct Ad = #N/A m2 #N/A ft2 2 CS
CSA of flow obstructions Xc = 0 m2 0.00 ft2
Ws (if serrated) Ws = #N/A mm #N/A inches
Width of duct H= #N/A m #N/A inches approx depth #N/A
counter-current/co-current 1 counter-current
Staggered/Inline arrangement 1 Staggered
PROCESS PARAMETERS : Analysis for W.H.
% vol % wt
Flue gas side : CO2 5 7.75
H2O 8 5.07
Flue gas flow 7.067 Kg/s O2 10 11.27
Flue gas inlet temperature 195.5 °C N2 77 75.92
Flue gas outlet temperature 140.0 °C SO2 0 0.000
Gas side fouling 0.00 m2K/KW Ar 0 0.000
Total 100 100.0
Mol Wt 28.40
Fluid inside tube : Density(in)= 0.738 kg/m3
Density(out)= 0.8376 kg/m3
Fluid flow #VALUE! kg/s Tavg = 167.8 °C
Fluid inlet temperature 95.0 °C = 440.9 o
K
Fluid outlet temperature #VALUE! °C Cp = 1.078 KJ/KgK
No parallel paths Np = 1 k= 3.440E-05 KW/mK
Pressure Drop (Gas side) D P= #N/A mmWG m = 2.2295E-05
Number of tube rows required Nr = #VALUE! #VALUE! r = Kg/m3
0.7848
Pressure drop (water side) #VALUE! bar Ti = #VALUE!
°C
Fluid inside Heat transfer coefficient #VALUE! KW/m K
2

Inside fouling 0.176 m2K/KW Bypass Width for 0.5" WG 340 mm

Total heat duty Q= 422.64 KW Actual Width 360 mm( ³200)
Actual D P 11.31 mmWG
By Checked By Description Rev
12/30/99 0 ZBS Calculation - Check 0

[Link] Page 4
 Boiler Heating Surface Area Calculation
Enquiry No: 0

(1) Tubes

OD of Tubes 38.1 mm
OTP 6000 mm
Thickness of Boiler End Plates 20 mm

Length of Tubes between End Plates 5960 mm

No of Plain Tubes 320
No of Stay Tubes 80
Total Tubes 400

Area in mm2 PI (OD) * (Length) * (No of Tubes) 285351876 mm2

Area in ft2 (Area in mm2 ) / ( 25.42 * 122) 3071.50 ft2

(2) End Plates

Dia of End Plates in mm 3700 mm

Wet Area of each End Plate in mm2 3113595.31 mm2

Heating Surface Area of each End Plate in mm2

= Wet Area - Area of (Plain and Stay) Tubes 2657558.97 mm2

Heating Surface Area of two End Plates in mm2 5315117.93 mm2

Heating Surface Area of two End Plates in ft2 57.21 ft2

Summary of Heating Surface Area

Tubes 3071.50 ft2
End Plates 57.21 ft2

Total Heating Surface Area 3128.71 ft2

Total Heating Surface Area 290.77 m2

 Heating Surface Area Calculation of Economizer
Enquiry No: 0

(1) Tubes

OD of Tubes 38.1 mm
Length of Tubes 2000 mm
Length of Tubes in Meters 2m
No of Tubes 97

Area in mm2 PI (OD) * (Length) * (No of Tubes) 23,220,748.33 mm2

Area in ft2 (Area in mm2 ) / ( 25.42 * 122) 249.95 ft2

(2) Fins

Height of Fins 12.7 mm

Dia of Fins 63.5 mm2
No of Fins/metre length of Tube 196.850393700787
Total no of Fins 38188.976377953 mm2

Heating Surface Area of Fins 185,760,664.80 mm2

Heating Surface Area of Fins in ft2 1,999.51 ft2

Summary of Heating Surface Area

Tubes 249.95 ft2
Fins 1,999.51 ft2

Total Heating Surface Area 2,249.46 ft2

Total Heating Surface Area 209.06 m2

 SUGGESTED PUMP MODEL

Enquiry No: 0

FLOW RATE: #VALUE! m³/hr

HEAD: 92.9 m

DP :
MODEL & MAKE:

EFFICIENCY: 50 %

POWER: 11 KW

QUANTITY: 2 Nos.

NPSHR: 1.4 m
BIB PLC Enquiry / Order No. Design Document Sheet
DESIGN CALCULATIONS 0 0P 1/
FINNED TUBE HEAT TRANSFER CALCULATION PRE-HEATER

INPUT DATA SHEET

BASIC GEOMETRICAL DATA : Serpentine Coil Type

Solid / Serrated /H-type fin 1
Outside diameter of tubes do = 42.2 mm 1.66 inches MOC :
Tube wall thickness tw = 3.2 mm 0.13 inches Tube material :
Finned length of tubes Lf = 2 m 6.56 ft 1 SS
Fin height lf = 15.875 mm 0.63 inches 2 CS
Fin thickness tf = 1.5 mm 0.059 inches 3 CRM
Number of fins/inch nf = 5.0038 Fins/inch 197.00 Fins/m Enter the number :
Transverse pitch tp = 95 mm 3.74 inches 1 SS
Longitudinal pitch lp = 82.27 mm 3.24 inches Fin material :
Number of tubes across gas flow 5 5.00 1 SS
Number of tubes along gas flow 2 2.00 2 CS
Cross sect. flow area of duct Ad = 1.043 m2 11.23 ft2 1 SS
CSA of flow obstructions Xc = 0 m2 0.00 ft2
Ws (if serrated) Ws = 0.56 mm 0.02 inches
Width of duct H= 0.521 m 20.53 inches approx depth 465
counter-current/co-current 1 counter-current
Staggered/Inline arrangement 1 Staggered
PROCESS PARAMETERS : Analysis for W.H.
% vol % wt
Flue gas side : CO2 5 7.75
H2O 8 5.07
Flue gas flow 7.067 Kg/s O2 10 11.27
Flue gas inlet temperature 140.0 °C N2 77 75.92
Flue gas outlet temperature 155.0 °C SO2 0 0.000
Gas side fouling 0.00 m2K/KW Ar 0 0.000
Total 100 100.0
Mol Wt 28.40
Fluid inside tube : Density(in)= 0.838 kg/m3
Density(out)= 0.8082 kg/m3
Fluid flow #VALUE! kg/s Tavg = 147.5 °C
Fluid inlet temperature 45.0 °C = 420.7 o
K
Fluid outlet temperature #VALUE! °C Cp = 1.072 KJ/KgK
No parallel paths Np = 1 k= 3.300E-05 KW/mK
Pressure Drop (Gas side) D P= #VALUE! mmWG m = 2.1563E-05
Number of tube rows required Nr = #VALUE! #VALUE! r = Kg/m3
0.8226
Pressure drop (water side) #VALUE! bar Ti = #VALUE!
°C
Fluid inside Heat transfer coefficient #VALUE! KW/m K
2

Inside fouling 0.176 m2K/KW Bypass Width for 0.5" WG 320 mm

Total heat duty Q= -113.60 KW Actual Width 360 mm( ³200)
Actual D P 9.97 mmWG
By Checked By Description Rev
12/30/99 NKN ZBS Calculation - Check 0

[Link] Page 8
BOILER HEAT BALANCE CALCULATIONS [Link] 09/07/2021

Boiler Ref/Enquiry No : I-3393

Tube Outer Diameter = 38.1 mm
Tube Thickness = 3 mm
Tube Length = 6000 mm 19.69 ft
Tube Number = 400
Retarder Pitch = 0 mm

Contained Water Temperature = 165.04 °C 329.072 °F

Boiler Entry Temperature = 419.00 °C 786.2 °F
Gas Mass Flow Rate = 7.07 kg/s

Mass Flux = Gas Mass Flow Rate

Cross-Sectional Area of Tubes

= 21.83 kg/mm²s 4.47 lb/ft2s

Water Temperature Constant = 0.82

Outlet Temperature = 397.70 °F
Outlet Temperature = 409.16 °F
Outlet Temperature = 383.90 °F
Outlet Temperature = 195.50 °C 383.9 °F
Entry Pressure Drop = 4.72 mBar
Pressure Drop Factor = 1.00
Pressure Gain = 1.34 mBar
Frictional Pressure Drop = 0.000383 mBar
Frictional Pressure Drop = 0.237277 mBar
Frictional Pressure Drop = 0.499840 mBar
Frictional Pressure Drop = 7.936069 mBar
Frictional Pressure Drop = 19.76 mBar
Total Pressure Drop = 23.15 mBar 9.29 "wg

Limits on Applicability:
1. Mass Flux should be between 2.44 and 21.97 kg/s/m2
2. Retarder pitch between 175 and 720 mm
3. For tube O/Dias less than 57mm : Minimum pitch = 175mm
4. For tube O/Dias from 57mm upto but not equal to 63.5 mm : Minimum pitch = 228.6mm
5. For tube O/Dias from 63.5mm upto but not equal to 70 mm : Minimum pitch = 279.4mm
6. For tube O/Dias from 70mm and above : Minimum pitch = 355.6mm

Compiled by : Approved by :

F:/PRODENG/HEATBAL/[Link]
Enquiry
0
No:

1 2 4 3 4 5

WATER HEAT IN WATER

INITIAL HEAT IN WATER
TEMP AT TEMP TOTAL ENTHALPY OF
MASS OF WATER AT FINAL TEMP
LOAD ENTERING ENTERING IN FW STEAM @ W.P.
IN TANK (85ºC)
% IN FW TANK hg
m h2
TANK h1 (KJ/Kg)
(Kg/Hr) (KJ/Kg)
(ºC) (KJ/Kg)

100 9000 35 146 356 2763.5

WITH CONDENSATE

CONDENSATE
MAKE-UP
SR. MAKE-UP RETURN CONDENSATE
WATER TEMP
No. WATER TEMP RETURN
ºC
ºC

1 35 0.3 0 0
 5 6

MASS OF STEAM
TOTAL ENTHALPY OF
TO BE INJECTED
STEAM @ W.P.
ms
hg
(Kg/Hr)
(KJ/Kg)
ms = m*(h2-h1)/(hg-h2)

2763.5 785

AVERAGE
TEMP
ºC

11
 WASTE HEAT RECOVERY BOILER PRE-DESIGN
SUMMARY SHEET
Inquiry Number 0
Customer Yunus Textile Mills Ltd.
Boiler Type (Simplex / Duplex / Triplex) SWHRB
Quantity 1
Boiler Connected with Engines / Turbine Jenbacher JGS-620 5 Nos. @ 100 % Load
Turbine Connected Boiler with Supplementary Firing / Without Supplementary Firing
without Supplementary Firing
Working Pressure Bar (g) 6
Saturated Steam Temp. at Boiler W.P (C)
0
165.04
Condensates return Temp. (0 C ) 0
Condensate return % age % 0
Amount of Fresh Make Water@ 35 C 0
% 100
Feed water Tank Capacity Lit 9000
Retention Time Min. #VALUE!

THERMAL & ECONOMIZER DESIGN

Flue gas flow rate Kg/hr 25442

Flue Gas Boiler Inlet temp. (Front Smoke Box) (0 C ) 419
Flue Gas Boiler Outlet temp (Economizer Inlet) (C)
0
195.50
Flue Gas Temperature (Stack Temp) ( °C ) 140
Water Flow rate (Boiler/ Eco Inlet) m³/hr #VALUE!
Water Inlet Temp.(Eco Inlet) (0 C ) 95
Water Outlet Temp.(Eco Outlet / Boiler Inlet) (C)
0
#VALUE!
Economizer Tube Diameter mm 38.1
Economizer Tube Thickness mm 3.2
Economizer Tube Length mm 2000
Finned Thickness mm 0.8
Fin height mm 12.7
No of Tubes along the gas flow Nos. 8
No of Tubes across the gas flow Nos. 14
Pressure Drop gas side mm wg #N/A
Pressure Drop water side bar(g) #VALUE!
No of Parallel Paths ( No. of Water Flows ) Nos. 1
Total Heat Duty KW 422.64
Material Economizer Imported Fins Tubes
BOILER MECHANICAL DESIGN

Boiler Design Pressure Bar(G) 6.9

Saturation Temperature (0 C ) #VALUE!
Tube Diameter mm 38.1
Tube Thickness mm 3
Tube Length mm 6000
Shell Diameter mm 3700
Shell Thickness mm 18
End Plate Thickness mm 20
No of Tubes Nos. 400
Shell & End Plate (A-516-70)
Material Nos. Tube Shell
BS-3059-Part.1-320 / A106 Grade B
& End Plate (SA-516-70)
Tube BS-3059-Part.1-320 / A106 Grade B

HEATING SURFACE AREA

Boiler Heating Surface Area m2 290.77

Economizer Heating Surface Area m 2 209.06

BOILER PUMP SPECIFICATIONS

Pumps Quantity Nos. 2

Pumps Flow Rate m³/hr. #VALUE!
Pumps Discharge Head m 92.9
Pump Suction Water Temperature (C)
0
95
Pump Mode &l Make 0
Power KW 11
Pump Efficiency % 50
Minimum NPSHR m 1.4

BOILER DUTY

Calculated Boiler Steam Output from Boiler @ W.P TPH #VALUE!

Steam Required for feed water tank TPH 0.785
Net Steam Available for the process @ W.P TPH #VALUE!

Note:

Prepared By: RTB Date: 30-Dec-99

Checked By: ZBS

Received By:
 Beel Industrial Boilers Plc
Metric Steam Tables Version 97.11.A
Specific Enthalpy

Gauge Absolute Evaporation Steam

Temperature Water (hf)
Pressure Pressure (hfg) (hg)

bar bar °C kJ/kg kJ/kg kJ/kg

0.05 32.88 137.82 2423.7 2561.5
0.10 45.81 191.83 2392.8 2584.7
0.15 53.97 225.94 2373.1 2599.1
0.20 60.06 251.40 2358.3 2609.7
0.25 64.97 271.93 2346.3 2618.2
0.30 69.10 289.23 2336.1 2625.3
0.35 72.70 304.30 2327.2 2631.5
0.40 75.87 317.58 2319.2 2636.8
0.45 78.70 329.67 2312.0 2641.7
0.50 81.33 340.49 2305.4 2645.9
0.55 83.72 350.54 2299.3 2649.8
0.60 85.94 359.86 2293.6 2653.5
0.65 88.01 368.54 2288.3 2656.9
0.70 89.95 376.70 2283.3 2660.0
0.75 91.78 384.39 2278.6 2663.0
0.80 93.50 391.66 2274.1 2665.8
0.85 95.14 398.57 2269.8 2668.4
0.90 96.71 405.15 2265.7 2670.9
0.95 98.20 411.43 2261.8 2673.2
1.00 99.63 417.46 2258.0 2675.5
0.00 1.013 100.00 419.04 2257.0 2676.0
0.05 1.063 101.40 424.9 2253.3 2678.2
0.10 1.113 102.66 430.2 2250.2 2680.4
0.15 1.163 103.87 435.6 2246.7 2682.3
0.20 1.213 105.10 440.8 2243.4 2684.2
0.25 1.263 106.26 445.7 2240.3 2686.0
0.30 1.313 107.39 450.4 2237.2 2687.6
0.35 1.363 108.50 455.2 2234.1 2689.3
0.40 1.413 109.55 459.7 2231.3 2691.0
0.45 1.463 110.58 464.1 2228.4 2692.5
0.50 1.513 111.61 468.3 2225.6 2693.9
0.55 1.563 112.60 472.4 2223.1 2695.5
0.60 1.613 113.56 476.4 2220.4 2696.8
0.65 1.663 114.51 480.2 2217.9 2698.1
0.70 1.713 115.40 484.1 2215.4 2699.5
0.75 1.763 116.28 487.9 2213.0 2700.9
0.80 1.813 117.14 491.6 2210.5 2702.1
0.85 1.863 117.96 495.1 2208.3 2703.4
0.90 1.913 118.80 498.9 2205.6 2704.5
0.95 1.963 119.63 502.2 2203.5 2705.7
1.00 2.013 120.42 505.6 2201.1 2706.7
1.05 2.063 121.21 508.9 2199.1 2708.0
1.10 2.113 121.96 512.2 2197.0 2709.2
1.15 2.163 122.73 515.4 2195.0 2710.4
1.20 2.213 123.46 518.7 2192.8 2711.5
1.25 2.263 124.18 521.6 2190.7 2712.3
1.30 2.313 124.90 524.6 2188.7 2713.3
1.35 2.363 125.59 527.6 2186.7 2714.3
1.40 2.413 126.28 530.5 2184.8 2715.3
1.45 2.463 126.96 533.3 2182.9 2716.2
1.50 2.513 127.62 536.1 2181.0 2717.1
1.55 2.563 128.26 538.9 2179.1 2718.0
1.60 2.613 128.89 541.6 2177.3 2718.9
1.65 2.663 129.51 544.4 2175.5 2719.9
1.70 2.713 130.13 547.1 2173.7 2720.8
1.75 2.763 130.75 549.7 2171.9 2721.6
1.80 2.813 131.37 552.3 2170.1 2722.4
1.85 2.863 131.96 554.8 2168.3 2723.1
1.90 2.913 132.54 557.3 2166.7 2724.0
1.95 2.963 133.13 559.8 2165.0 2724.8
2.00 3.013 133.69 562.2 2163.3 2725.5
2.05 3.063 134.25 564.6 2161.7 2726.3
2.10 3.113 134.82 567.0 2160.1 2727.1
2.15 3.163 135.36 569.4 2158.5 2727.9
2.20 3.213 135.88 571.7 2156.9 2728.6
2.25 3.263 136.43 574.0 2155.3 2729.3
2.30 3.313 136.98 576.3 2153.7 2730.0
2.35 3.363 137.50 578.5 2152.2 2730.7
2.40 3.413 138.01 580.7 2150.7 2731.4
2.45 3.463 138.53 582.8 2149.2 2732.0
2.50 3.513 139.02 585.0 2147.6 2732.6
2.55 3.563 139.52 586.9 2146.3 2733.2
2.60 3.613 140.00 589.2 2144.7 2733.9
2.65 3.663 140.48 591.3 2143.3 2734.6
2.70 3.713 140.96 593.3 2141.9 2735.2
2.75 3.763 141.44 595.3 2140.5 2735.8
2.80 3.813 141.92 597.4 2139.0 2736.4
2.85 3.863 142.40 599.4 2137.6 2737.0
2.90 3.913 142.86 601.4 2136.1 2737.5
2.95 3.963 143.28 603.3 2134.8 2738.1
3.00 4.013 143.75 605.3 2133.4 2738.7
3.10 4.113 144.67 609.1 2130.7 2739.8
3.20 4.213 145.46 612.9 2128.1 2741.0
3.30 4.313 146.36 616.4 2125.5 2741.9
3.40 4.413 147.20 620.0 2122.9 2742.9
3.50 4.513 148.02 623.6 2120.3 2743.9
3.60 4.613 148.84 627.1 2117.8 2744.9
3.70 4.713 149.64 630.6 2115.3 2745.9
3.80 4.813 150.44 634.0 2112.9 2746.9
3.90 4.913 151.23 637.3 2110.5 2747.8
4.00 5.013 151.96 740.7 2108.1 2748.8
4.10 5.113 152.68 643.9 2105.7 2749.6
4.20 5.213 153.40 647.1 2103.5 2750.6
4.30 5.313 154.12 650.2 2101.2 2751.4
4.40 5.413 154.84 653.3 2098.9 2752.2
4.50 5.513 155.55 656.3 2096.7 2753.0
4.60 5.613 156.24 659.3 2094.5 2753.8
4.70 5.713 156.94 662.3 2092.3 2754.6
4.80 5.813 157.62 665.2 2090.2 2755.4
4.90 5.913 158.28 668.1 2088.1 2756.2
5.00 6.013 158.92 670.9 2086.0 2756.9
5.10 6.113 159.56 673.7 2083.9 2757.6
5.20 6.213 160.20 676.5 2081.8 2758.3
5.30 6.313 160.82 679.2 2079.8 2759.0
5.40 6.413 161.45 681.9 2077.8 2759.7
5.50 6.513 162.08 684.6 2075.7 2760.3
5.60 6.613 162.68 687.2 2073.8 2761.0
5.70 6.713 163.27 689.8 2071.8 2761.6
5.80 6.813 163.86 692.4 2069.9 2762.3
5.90 6.913 164.46 695.0 2067.9 2762.9
6.00 7.013 165.04 697.5 2066.0 2763.5
6.10 7.113 165.60 700.0 2064.1 2764.1
6.20 7.213 166.16 702.5 2062.3 2764.8
6.30 7.313 166.73 705.0 2060.4 2765.4
6.40 7.413 167.29 707.4 2058.6 2766.0
6.50 7.513 167.83 709.7 2056.8 2766.5
6.60 7.613 168.38 712.1 2055.0 2767.1
6.70 7.713 168.89 714.5 2053.1 2767.6
6.80 7.813 169.43 716.8 2051.3 2768.1
6.90 7.913 169.95 719.1 2049.5 2768.6
7.00 8.013 170.50 721.4 2047.7 2769.1
 7.10 8.113 171.02 723.6 2046.1 2769.7
7.20 8.213 171.53 725.9 2044.3 2770.2
7.30 8.313 172.03 728.1 2042.6 2770.7
7.40 8.413 172.53 730.4 2040.8 2771.2
7.50 8.513 173.02 732.5 2039.2 2771.7
7.60 8.613 173.50 734.7 2037.5 2772.2
7.70 8.713 174.00 736.8 2035.9 2772.7
7.80 8.813 174.46 738.9 2034.2 2773.1
7.90 8.913 174.93 741.0 2032.6 2773.6
8.00 9.013 175.43 743.1 2030.9 2774.0
8.10 9.113 175.88 745.2 2029.3 2774.5
8.20 9.213 176.37 747.2 2027.6 2774.8
8.30 9.313 176.83 749.3 2026.1 2775.4
8.40 9.413 177.27 751.3 2024.5 2775.8
8.50 9.513 177.75 753.3 2022.9 2776.2
8.60 9.613 178.20 755.3 2021.3 2776.6
8.70 9.713 178.64 757.2 2019.7 2776.9
8.80 9.813 179.08 759.2 2018.2 2777.4
8.90 9.913 179.53 761.1 2016.6 2777.7
9.00 10.013 179.97 763.0 2015.1 2778.1
9.10 10.113 180.41 765.0 2013.5 2778.5
9.20 10.213 180.83 766.9 2012.0 2778.9
9.30 10.313 181.26 768.7 2010.5 2779.2
9.40 10.413 181.68 770.6 2009.0 2779.6
9.50 10.513 182.10 772.5 2007.5 2780.0
9.60 10.613 182.51 774.4 2006.0 2780.4
9.70 10.713 182.91 776.2 2004.5 2780.7
9.80 10.813 183.31 778.0 2003.1 2781.1
9.90 10.913 183.72 779.8 2001.6 2781.4
10.00 11.013 184.13 781.6 2000.1 2781.7
10.20 11.213 184.92 785.1 1997.3 2782.4
10.40 11.413 185.68 788.6 1994.4 2783.0
10.60 11.613 186.49 792.1 1991.6 2783.7
10.80 11.813 187.25 795.5 1988.8 2784.3
11.00 12.013 188.02 798.8 1986.0 2784.8
11.20 12.213 188.78 802.3 1983.2 2785.5
11.40 12.413 189.52 805.5 1980.5 2786.0
11.60 12.613 190.24 808.8 1977.8 2786.6
11.80 12.813 190.97 812.0 1975.1 2787.1
12.00 13.013 191.68 815.1 1972.5 2787.6
12.20 13.213 192.38 818.3 1969.9 2788.2
12.40 13.413 193.08 821.4 1967.2 2788.6
12.60 13.613 193.77 824.5 1964.6 2789.1
12.80 13.813 194.43 827.5 1962.1 2789.6
13.00 14.013 195.10 830.4 1959.6 2790.0
13.20 14.213 195.77 833.4 1957.1 2790.5
13.40 14.413 196.43 836.4 1954.5 2790.9
13.60 14.613 197.08 839.3 1952.0 2791.3
13.80 14.813 197.72 842.2 1949.6 2791.8
14.00 15.013 198.35 845.1 1947.1 2792.2
14.20 15.213 198.98 848.0 1944.6 2792.6
14.40 15.413 199.61 850.7 1942.3 2793.0
14.60 15.613 200.23 853.5 1939.8 2793.3
14.80 15.813 200.84 856.3 1937.4 2793.7
15.00 16.013 201.45 859.0 1935.0 2794.0
15.20 16.213 202.04 861.7 1932.7 2794.4
15.40 16.413 202.62 864.4 1930.4 2794.8
15.60 16.613 203.21 867.1 1928.0 2795.1
15.80 16.813 203.79 869.7 1925.7 2795.4
16.00 17.013 204.38 872.3 1923.4 2795.7
16.20 17.213 204.94 874.9 1921.2 2796.1
16.40 17.413 205.49 877.5 1918.9 2796.4
16.60 17.613 206.05 880.0 1916.7 2796.7
16.80 17.813 206.61 882.5 1914.4 2796.9
17.00 18.013 207.17 885.0 1912.1 2797.1
17.20 18.213 207.75 887.5 1909.9 2797.4
17.40 18.413 208.30 889.9 1907.7 2797.6
17.60 18.613 208.84 892.4 1905.5 2797.9
17.80 18.813 209.37 894.8 1903.4 2798.2
18.00 19.013 209.90 897.2 1901.3 2798.5
18.20 19.213 210.43 899.6 1899.1 2798.7
18.40 19.413 210.96 902.0 1896.9 2798.9
18.60 19.613 211.47 904.3 1894.8 2799.1
18.80 19.813 211.98 906.7 1892.6 2799.3
19.00 20.013 212.47 909.0 1890.5 2799.5
19.20 20.213 212.98 911.3 1888.4 2799.7
19.40 20.413 213.49 913.6 1886.3 2799.9
19.60 20.613 213.99 915.8 1884.3 2800.1
19.80 20.813 214.48 918.1 1882.2 2800.3
20.00 21.013 214.96 920.3 1880.2 2800.5
20.50 21.513 216.15 925.8 1875.1 2800.9
21.00 22.013 217.35 931.3 1870.1 2801.4
21.50 22.513 218.53 936.6 1865.1 2801.7
22.00 23.013 219.65 941.9 1860.1 2802.0
22.50 23.513 220.76 947.1 1855.3 2802.4
23.00 24.013 221.85 952.2 1850.4 2802.6
 23.50 24.513 222.94 957.3 1845.6 2802.9
24.00 25.013 224.02 962.2 1840.9 2803.1
24.50 25.513 225.08 967.2 1836.1 2803.3
25.00 26.013 226.12 972.1 1831.4 2803.5
26.00 27.013 228.15 981.6 1822.2 2803.8
27.00 28.013 230.14 990.7 1813.3 2804.0
28.00 29.013 232.05 999.7 1804.4 2804.1
29.00 30.013 233.93 1008.6 1795.6 2804.2
30.00 31.013 235.78 1017.0 1787.0 2804.1
31.00 32.013 237.55 1025.6 1778.5 2804.1
32.00 33.013 239.28 1033.9 1770.0 2803.9
33.00 34.013 240.97 1041.9 1761.8 2803.7
34.00 35.013 242.63 1049.7 1753.8 2803.5
35.00 36.013 244.26 1057.7 1745.5 2803.2
36.00 37.013 245.86 1065.7 1737.2 2802.9
37.00 38.013 247.42 1072.9 1729.5 2802.4
38.00 39.013 248.95 1080.3 1721.6 2801.9
39.00 40.013 250.42 1087.4 1714.1 2801.5
40.00 41.013 251.94 1094.6 1706.3 2800.9
42.00 43.013 254.74 1108.6 1691.2 2799.8
44.00 45.013 257.50 1122.1 1676.2 2798.2
46.00 47.013 260.13 1135.3 1661.6 2796.9
48.00 49.013 262.73 1148.1 1647.1 2795.2
50.00 51.013 265.26 1160.8 1632.8 2793.6
steam table version 1.1 iss A
Version 97.11.A

Specific
Volume
Steam (Vg)
m3/kg
28.192
14.674
10.022
7.649
6.204
5.229
4.530
3.993
3.580
3.240
2.964
2.732
2.535
2.365
2.217
2.087
1.972
1.869
1.777
1.694
1.673
1.601
1.533
1.471
1.414
1.361
1.312
1.268
1.225
1.186
1.149
1.115
1.083
1.051
1.024
0.997
0.971
0.946
0.923
0.901
0.881
0.860
0.841
0.823
0.806
0.788
0.773
0.757
0.743
0.728
0.714
0.701
0.689
0.677
0.665
0.654
0.643
0.632
0.622
0.612
0.603
0.594
0.585
0.576
0.568
0.560
0.552
0.544
0.536
0.529
0.522
0.515
0.509
0.502
0.496
0.489
0.483
0.477
0.471
0.466
0.461
0.451
0.440
0.431
0.422
0.413
0.405
0.396
0.389
0.381
0.374
0.367
0.361
0.355
0.348
0.342
0.336
0.330
0.325
0.320
0.315
0.310
0.305
0.301
0.296
0.292
0.288
0.284
0.280
0.276
0.272
0.269
0.265
0.261
0.258
0.255
0.252
0.249
0.246
0.243
0.240
0.237
0.235
0.232
0.229
0.227
0.224
0.222
0.219
0.217
0.215
0.212
0.210
0.208
0.206
0.204
0.202
0.200
0.198
0.196
0.194
0.192
0.191
0.189
0.187
0.185
0.184
0.182
0.181
0.179
0.177
0.174
0.172
0.169
0.166
0.163
0.161
0.158
0.156
0.153
0.151
0.149
0.147
0.145
0.143
0.141
0.139
0.137
0.135
0.133
0.132
0.130
0.128
0.127
0.125
0.124
0.122
0.121
0.119
0.118
0.117
0.115
0.114
0.113
0.111
0.110
0.109
0.108
0.107
0.106
0.105
0.104
0.103
0.102
0.101
0.100
0.0986
0.0976
0.0967
0.0958
0.0949
0.0927
0.0906
0.0887
0.0868
0.0849
0.0832
0.0815
0.0797
0.0783
0.0768
0.0740
0.0714
0.0689
0.0666
0.0645
0.0625
0.0605
0.0587
0.0571
0.0554
0.0539
0.0524
0.0510
0.0498
0.0485
0.0461
0.0441
0.0421
0.0403
0.0386
 Beel Industrial Boilers Plc
Water Enthalpy Tables - Version 97.11.A
Specific Enthalpy Density
Temperature Water (hf)
°C kJ/kg Kg/m3
2 8.38 999.940
4 16.76 999.970
6 25.14 999.940
8 33.52 999.850
10 41.90 999.700
12 50.28 999.490
14 58.67 999.240
16 67.05 998.940
18 75.43 998.590
20 83.81 998.200
22 92.19 997.770
24 100.57 997.290
26 108.95 996.780
28 117.33 996.230
30 125.71 995.640
32 134.09 995.020
34 142.47 994.370
36 150.85 993.680
38 159.24 992.960
40 167.62 992.220
42 176.00 991.384
44 184.38 990.548
46 192.76 989.712
48 201.14 988.876
50 209.52 988.040
52 217.90 987.074
54 226.28 986.108
56 234.66 985.142
58 243.04 984.176
60 251.42 983.210
62 259.80 982.124
64 268.19 981.038
66 276.57 979.952
68 284.95 978.866
70 293.33 977.780
72 301.71 976.584
74 310.09 975.388
 76 318.47 974.192
78 326.85 972.996
80 335.23 971.800
82 343.61 970.502
84 351.99 969.204
86 360.37 967.906
88 368.76 966.608
90 377.14 965.310
92 385.52 963.918
94 393.90 962.526
96 402.28 961.134
98 410.66 959.742
100 419.04 958.350
102 427.42 956.880
104 435.80 955.410
106 444.18 953.940
108 452.56 952.470
110 460.94 951.000
112 469.32 949.420
114 477.71 947.840
116 486.09 946.260
118 494.47 944.680
120 502.85 943.100
122 511.23 941.440
124 520.00 939.780
126 530.00 938.120
128 537.00 936.460
130 546.00 934.800
132 554.00 933.060
134 563.00 931.320
136 572.00 929.580
138 580.00 927.840
140 589.00 926.100
142 598.00 924.260
144 606.00 922.420
146 614.00 920.580
148 623.00 918.740
150 632.00 916.900
152 640.00 914.980
154 648.00 913.060
156 658.00 911.140
158 666.00 909.220
160 674.00 907.300
162 683.00 905.300
164 692.00 903.300
166 701.00 901.300
168 710.00 899.300
170 719.00 897.300
172 726.00 895.220
174 736.00 893.140
176 745.00 891.060
178 753.00 888.980
180 762.00 886.900
182 771.00 884.740
184 780.00 882.580
186 789.00 880.420
188 798.00 878.260
190 806.00 876.100
192 816.00 873.820
194 824.00 871.540
196 833.00 869.260
198 842.00 866.980
200 851.00 864.700
202 860.00 862.320
204 870.00 859.940
206 879.00 857.560
208 888.00 855.180
210 897.00 852.800
212 906.00 850.300
214 916.00 847.800
216 924.00 845.300
218 933.00 842.800
220 942.00 840.300
222 952.00 837.700
224 962.00 835.100
226 970.00 832.500
228 980.00 829.900
230 990.00 827.300
232 999.00 824.560
234 1009.00 821.820
236 1018.00 819.080
238 1027.00 816.340
240 1037.00 813.600
242 1046.00 810.720
244 1056.00 807.840
246 1066.00 804.960
248 1075.00 802.080
250 1084.00 799.200
 Specific heat calculations for gases

Enthalpy of CO2 @ Boiler inlet = 411.8226

Enthalpy of CO2 @ Boiler exit (Econo inlet) = 177.382
Enthalpy of CO2 @ Economizer exit = 124.0849
Enthalpy of O2 @ Boiler inlet = 404.1104
Enthalpy of O2 @ Boiler exit (Econo inlet) = 181.7355
Enthalpy of O2 @ Economizer exit = 128.802
Enthalpy of N2 @ Boiler inlet = 444.3025
Enthalpy of N2 @ Boiler exit (Econo inlet) = 202.5572
Enthalpy of N2 @ Economizer exit = 144.1838
Enthalpy of H2O @ Boiler inlet = 816.4208
Enthalpy of H2O @ Boiler exit (Econo inlet) = 366.7281
Enthalpy of H2O @ Economizer exit = 260.125
SHC of SO2 @ Boiler inlet = 0.445758
SHC of SO2 @ Boiler exit (Econo inlet) = 0.429527
SHC of SO2 @ Economizer exit = 0.42549

CO2 Mean SHC (Boiler + Econo) = 1.031318

CO2 Mean SHC (Boiler only) = 1.04896
CO2 Mean SHC (Econo only) = 0.960277
O2 Mean SHC (Boiler + Econo) = 0.986769
O2 Mean SHC (Boiler only) = 0.994974
O2 Mean SHC (Econo only) = 0.953726
N2 Mean SHC (Boiler + Econo) = 1.075694
N2 Mean SHC (Boiler only) = 1.081643
N2 Mean SHC (Econo only) = 1.051739
H2O Mean SHC (Boiler + Econo) = 1.993892
H2O Mean SHC (Boiler only) = 2.012064
H2O Mean SHC (Econo only) = 1.920714
SO2 Avg. SHC (Boiler + Econo) = 0.435624
SO2 Avg. SHC (Boiler only) = 0.437642
SO2 Avg. SHC (Econo only) = 0.427509
Ar SHC = 0.519
 Gas Exit Temperature Calculation Aid for the BCURA Curves

IF GAS EXIT TEMP IS GIVEN:

Boiler working pressure = Barg 0.00 psig

Steam sat. temp. @ work pres. = #N/A °C #N/A °F
Gas inlet temperature = °C 0.0 °F
Gas exit temperature = °C 0.0 °F
Tube O/D = mm 0.00 in.
Tube thickness = mm
Tube I/D = 0.0 mm 0.0 in. Ü (Given tube dia)
Inner c.s. area of tube = 0 m2 0 ft2
Mass flow rate = Kg/Hr 0.0 lb./hr
Total flow rate per unit area = #DIV/0! Kg/m2 - s #DIV/0! lb./ft2 - s
Design mass flux (G) = lb./ft2 - s 0.00 Kg/m2 - s
Number of tubes = #DIV/0! tubes
Actual number of tubes = tubes
Actual mass flux (G) = #DIV/0! lb./ft2 - s #DIV/0! Kg/m2 - s
Correction factor for gas inlet temp. = ft (Tube length @ temp: 0.0 °F)
Correction factor for gas exit temp. = #N/A °F #N/A Ü (Select tube dia)
Gas exit temp looked up on curve = #N/A °F
Tube length corresponding to above temp. = ft (Tube length @ temp: #N/A °F)
Overall tube length = 0 ft 0.00 mm
Total draught loss = #DIV/0! mm wg #DIV/0! in. wg
 Tube Length Calculation Aid for the BCURA Curves

IF TUBE LENGTH IS GIVEN:

Boiler working pressure = Barg 0.00 psig

Steam sat. temp. @ work pres. = #N/A °C #N/A °F
Gas inlet temperature = °C 0.0 °F
Tube Length = mm 0.0 ft
Tube O/D = mm 0.00 in
Tube thickness = mm
Tube I/D = 0.0 mm 0.0 in. Ü (Given tube dia)
Inner c.s. area of tube = 0 m2 0 ft2
Mass flow rate = Kg/Hr 0.0 lb./hr
Total flow rate per unit area = #DIV/0! Kg/m2 - s #DIV/0! lb./ft2 - s
Design mass flux (G) = lb./ft2 - s 0.00 Kg/m2 - s
Number of tubes = #DIV/0! tubes
Actual number of tubes = tubes
Actual mass flux (G) = #DIV/0! lb./ft2 - s #DIV/0! Kg/m2 - s
Correction factor for gas inlet temp. = ft (Tube length @ temp: 0.0 °F)
Tube length looked up on curve = 0.00 ft
Correction factor for gas exit temp. = #N/A °F #N/A Ü (Select tube dia)
Gas exit temp at above tube length = °F (Exit temp @ length: 0.00 ft)
Actual gas exit temp. = #N/A °F #N/A °C
Total draught loss = #DIV/0! mm wg #DIV/0! in. wg
 g= Retarder Pitch = 0 mm
a= 3.5035
b= -0.122
c= 0.003477
d= 0.646
e= 0.027662
f= -0.000123

Pressure Drop Factor = 3.17

Heat Transfer Factor = 1.41
BIB PLC REF Design Document Sheet
SOLID FIN - HEAT TRANSFER CALCULATIONS 0 0P 2/

SOLID FIN GEOMETRY & PROCESS CALCULATIONS

Geometry & Process Calculations Tube wall temperature calculations
Inside diameter of tubes di = 0.0358 m Avg. fin surface temp. = ### °C
Inside tube area per unit length Ai = 0.1125 m2 Approx tube wall temp.= ### °C
Avg. outside area per unit lenth Aw = 0.1225 m2
Average outside HTC = ### KW/m2K
Finned diameter of tube Df = 0.0740 m Max. outside HTC = ### KW/m2K
Fin spacing Sf = 0.0036 m Avg Effective [Link] = ### KW/m2K
Prime outside surface area/m Apo = 0.0934 m2/m Max Effective [Link] = ### KW/m2K
Total outside surface area/m Ao = 1.3032 m /m
2
q= ### (Avg.)
Fin outside surface area/m Afo = 1.2098 m2/m q= ### (Max.)
Finned tube projected CSA/m Ac = 0.0516 m /m
2
Avg. Tube wall temp. = ### °C
Net free area in a tube row An = 0.5271 m2
Max. Tube wall temp. = ### °C
Mass velocity based on An Gn = 13.408 Kg/m2Sec Average Fin tip temp = ### °C
Reynolds number Re = 26241 Max. Fin tip temp = ### °C

Colbourn Heat transfer factor j = #VALUE! Inline Staggered

Avg. outside Heat transfer coeff. ho = #VALUE! KW/m2K c1 0.007 0.007
Outside radiation coefficient hr = 0.0000 KW/m2K c2 0.152 0.152
Total outside thermal resistance Ro = #VALUE! m2K/KW c3 0.414 0.564
Tube wall therm. resistance Rwo = #VALUE! m2K/KW c4 0.356 0.863
Inside Heat transfer Coefficient hi = #VALUE! KW/m2K c5 1.033 0.810
Total [Link]. based on [Link] Rio = #VALUE! m2K/KW c6 1.273 1.059355
Total resist. based on out. area Rto = #VALUE! m2K/KW #VALUE! lf/sf = 4.439
Fin efficiency E = #VALUE! % #VALUE! Pl/Pt = 0.866
Overall HTC based on out. area Uo = #VALUE! KW/m2K Pt/do = 2.251
Total heat duty Q = -113.60 KW df/do = 1.75237
LMTD D T = #VALUE! °C 1 Kss #VALUE!
Total ouside surface of a bundle At = #VALUE! m2 2 Kcs #VALUE!
Number of tube rows required Nr = #VALUE! 3 Kcrm #VALUE!
[Link] rows selected for PD calc. N = #VALUE! 1 Kw = #VALUE!
Kf = #VALUE!
Gas Side Pressure Drop Calculations : b= 0.6546 0.6546
At Inlet At outlet m= ### #VALUE!
Flue gas velocity inside the duct 8.091 8.385 m/s X= ### #VALUE!
Flue gas velocity through the tubes 16.009 16.590 m/s Y= ### #VALUE!
Pressure Drop D P = #VALUE! mmWC E= ### #VALUE!
= #VALUE! Pa. m= 0.880594
Weight Calculations : gr = 0
Total Fin weight #VALUE! Kg f= 0.1841
Total Tube weight #VALUE! Kg b 2 = 0.255426
Total return bend weight #VALUE! Kg 0.56 a = #VALUE!
Fluid weight inside the tube #VALUE! Kg 0.145 FWF = 15.9944
Total dry weight #VALUE! Kg
Total weight with fluid inside #VALUE! Kg

By Checked Approved Description Rev

7-Sep-21 ZBS 0 Calculation - Check 0
BIB PLC REF Design Document Sheet
SERRATED FIN - HEAT TRANSFER CALCS. 0 0P 2/

SERRATED FIN GEOMETRY & PROCESS CALCULATIONS

Geometry & Process Calculations Tube wall temperature calculations
Inside diameter of tubes di = 0.0358 m Avg. fin surface temp. = ### °C
Inside tube area per unit length Ai = 0.1125 m2 Approx tube wall temp.= ### °C
Avg. outside area per unit length Aw = 0.1225 m2
Average outside HTC = ### KW/m2K
Finned diameter of tube Df = 0.0740 m Max. outside HTC = ### KW/m2K
Fin spacing Sf = 0.0036 m Avg Effective [Link] = ### KW/m2K
Prime outside surface area/m Apo = 0.0934 m2/m Max Effective [Link] = ### KW/m2K
Total outside surface area/m Ao = 2.7585 m /m
2
q= ### (Avg.)
Fin outside surface area/m Afo = 2.6651 m2/m q= ### (Max.)
Finned tube projected CSA/m Ac = 0.0516 m /m
2
Avg. Tube wall temp. = ### °C
Net free area in a tube row An = 0.5271 m2
Max. Tube wall temp. = ### °C
Mass velocity based on An Gn = 13.408 Kg/m2Sec Average Fin tip temp = ### °C
Reynolds number Re = 26241 Max. Fin tip temp = ### °C

Colbourn Heat transfer factor j = #VALUE! Inline Staggered

Avg. outside convection HTC hc = #VALUE! KW/m2K c1 0.007 0.007
Outside radiation coefficient hr = 0.0000 KW/m2K c2 0.152 0.152
Total outside thermal resistance Ro = #VALUE! m2K/KW c3 0.456 0.645
Tube wall therm. resistance Rwo = #VALUE! m2K/KW c4 0.400 0.948
Inside Heat transfer Coefficient hi = #VALUE! KW/m2K c5 1.033 0.810
Total [Link]. based on [Link] Rio = #VALUE! m2K/KW c6 1.273 1.059355
Total resist. based on out. area Rto = #VALUE! m2K/KW #VALUE! lf/sf = 4.439
Fin efficiency E = #VALUE! % #VALUE! Pl/Pt = 0.866
Overall HTC based on out. area Uo = #VALUE! KW/m2K Pt/do = 2.251
Total heat duty Q = -113.60 KW df/do = 1.75237
LMTD D T = #VALUE! °C 1 Kss #VALUE!
Total ouside surface of a bundle At = #VALUE! m2 2 Kcs #VALUE!
Number of tube rows required Nr = #VALUE! 3 Kcrm #VALUE!
[Link] rows selected for PD calc. N = #VALUE! 1 Kw = #VALUE!
Kf = #VALUE!
Gas Side Pressure Drop Calculations : b= 0.6546 0.6546
At Inlet At outlet m= ### #VALUE!
Flue gas velocity inside the duct 8.091 8.385 m/s X= ### #VALUE!
Flue gas velocity through the tubes 16.300 16.590 m/s Y= ### #VALUE!
Pressure Drop D P = #VALUE! mmWC E= ### #VALUE!
= #VALUE! Pa. m= 0.880594
Weight Calculations : gr = 0
Total Fin weight #VALUE! Kg f= 0.2023
Total Tube weight #VALUE! Kg b 2 = 0.255426
Total return bend weight #VALUE! Kg 0.56 a = #VALUE!
Fluid weight inside the tube #VALUE! Kg 0.145
Total dry weight #VALUE! Kg FWF = 13.02136
Total weight with fluid inside #VALUE! Kg

By Checked Approved Description Rev

7-Sep-21 ZBS 0 Calculation - Check 0
BIB PLC REF
ECONOMISER DATA: Serpentine Coil Type 0

PROCESS PARAMETERS : Thermal Eff @ 140°C = #VALUE! %

Flue gas side : Thermal Eff @ 155°C = #VALUE! %
Flue gas flow 7.067 Kg/s
Flue gas inlet temperature 140 °C Gain in Efficiency = #VALUE! %
Flue gas outlet temperature 155 °C
Fuel Saving = #VALUE! %
Fuel Rate = #VALUE! kg/s
Fluid inside tube : Initial Fuel rate = #VALUE! kg/s
Fluid flow #VALUE! kg/s \ Fuel saved = #VALUE! kg/s
Fluid inlet temperature 45 °C
Fluid outlet temperature #VALUE! °C Energy Saved = #VALUE! KW

Fuel Cost = 25.00 p/Therm

Cost saving = #VALUE! £ / hr
PERFORMANCE : Hours run per Annum = 3000
Energy Recovered Q = -114 KW Yearly Cost saving = #VALUE! £
Pressure Drop (Gas side) #VALUE! mmWG Sell Price = xxx £
Pressure drop (water side) #VALUE! bar Pay Back = #VALUE! Months

'D' OVERALL
'C' OVERALL LENGTH
WIDTH

'B' INSIDE 'A' INSIDE LENGTH

WIDTH
Water
inlet
OVERALL HEIGHT

Water
outlet
'E'

Gas Flow
Dimensions and Weight(mm & kg).
No Bypass With Bypass Inlet/Outlet Pipe Size(PN40) - DN Err:502
Inside Length A = 2000 2000
Inside Width B = 521 887
Overall Length C = Err:502 Err:502
Overall Width D = 633 999
Overall Height E = 375 575

Total Weight (dry) = Err:502 Err:502

Total Weight (wet) = Err:502 Err:502
By Checked Description Rev
7-Sep-21 NKN ZBS Economiser Data 0
BIB PLC Enquiry / Order No. Design Document Sheet
DESIGN CALCULATIONS 0 0E Page 3 /

PRESSURE DROP Material Symbol INPUT RESULT Units Formula

TUBE DATA
Tube OD 42.2 mm
Tube OD 0.0422 m
Tube thickness 3.20 mm
Tube bore d 0.0358 m
Tube cross sect area A 0.001007 m2 PI*d*d/4
Length of one straight Ls 2.14 m
BEND DATA
Mean bend dia DB 95 mm
Diameter ratio DB/d 2.65 dimensionless DB/d
Radius ratio r/d 1.33
TUBE ARRANGEMENT
No parallel paths Np 1 dimensionless
No of straights / path (= assumed no. bends) Ns 10 dimensionless
Total fluid flow (all paths) Mfall #VALUE! kg/s
Fluid flow / path Mfpath #VALUE! kg/s Mfall/Np

FLUID PROPERTIES
Inlet temperature Fluid Tin 45 oC
Outlet temperature Fluid Tout #VALUE! oC
Mean temperature Fluid Tmean #VALUE! oC (Tin+Tout)/2
Mean temperature (absolute) Fluid #VALUE! K Tmean+273
Mean specific volume Fluid v 0.001020 m3/kg
Mean dynamic viscosity Fluid x10^6 417.118483 N.s/m2 = Pa.s = kg/m2.s
Mean dynamic viscosity Fluid 0.00041711848 N.s/m2 = Pa.s = kg/m2.s

FLUID DYNAMIC PROPERTIES

Mass velocity Fluid G #VALUE! kg/m2s Mfpath/A
Velocity Fluid #VALUE! m/s G.v
Reynolds Number Fluid 10^6Re #VALUE! dimensionless G.d/mu
Reynolds Number Fluid Re #VALUE! dimensionless
Friction Factor Fluid fT 0.022 dimensionless
1 Velocity head = VH #VALUE! Pa 1/2 ro.v^2
Length of N straights L 21.4 m [Link]
Pressure drop in straight tubes Fluid #VALUE! Pa [Link].L/d
Bend loss Fluid KB #VALUE!
Total Bend losses Fluid #VALUE! Pa [Link]

PRESSURE DROP (various units)

Pressure drop #VALUE! Pa
Pressure drop #VALUE! mbar Pa/100
Pressure drop #VALUE! bar mbar*100000
Pressure drop #VALUE! mmwg Pa/9.81
Pressure drop #VALUE! in wg mm/25.4

INSHEAT
FLUID PROPERTIES (additional)
Thermal conductivity Fluid k 658 x E-03 W/m K
Thermal conductivity Fluid k 0.000658 kW/m K
Specific Heat Cp 4.19

FLUID DYNAMIC PROPERTIES

Reynolds No.^0.8 #VALUE! dimensionless Re^0.8
Prandtl number Fluid Pr 2.656 2.656 dimensionless [Link]/k
Prandtl No.^0.4 1.478 Pr^0.4
Internal heat transfer coefficient h #VALUE! kW/m2 K h=0.023*k*Re^0.8*Pr^0.4/di

GENTEMP
Heat flux at fluid outlet and tube OD Q 0 kW/m2

INSIDE FILM TEMPERATURE RISE film dtf #VALUE! K

INSIDE FOULING TEMPERATURE RISE

Thermal resistance crud ri 0.176 m2 K/kW
Thermal conductivity crud 5.682 kW/m2 K 1/ri
Inside film rise crud dti 0.0 K

TUBE WALL TEMPERATURE RISE

ratio do/di Wall 1.179 do/di
log 10 do/di Wall log 0.071 log 10 do/di
Thermal conductivity at mid-wall (see below) Steel k 43.5 W/mK
Thermal conductivity Steel k 0.044 kW/mK
Tube wall temperature rise Wall dtw 0.0 K

TUBE WALL TEMPERATURE at fluid outlet

Tube mid-wall temperature Wall #VALUE! oC Tout+dtf+idti+dtw/2
Tube outer wall temperature Wall #VALUE! oC Tout+dtf+idti+dtw
BIB PLC REF Design Document Sheet
SOLID FIN - HEAT TRANSFER CALCULATIONS 0 0E 2/

SOLID FIN GEOMETRY & PROCESS CALCULATIONS

Geometry & Process Calculations Tube wall temperature calculations
Inside diameter of tubes di = 0.0317 m Avg. fin surface temp. = ### °C
Inside tube area per unit length Ai = 0.0996 m2 Approx tube wall temp.= ### °C
Avg. outside area per unit lenth Aw = 0.1096 m2
Average outside HTC = #N/A KW/m2K
Finned diameter of tube Df = 0.0635 m Max. outside HTC = #N/A KW/m2K
Fin spacing Sf = 0.0043 m Avg Effective [Link] = #N/A KW/m2K
Prime outside surface area/m Apo = 0.1008 m2/m Max Effective [Link] = #N/A KW/m2K
Total outside surface area/m Ao = 0.9302 m2/m q = #N/A (Avg.)
Fin outside surface area/m Afo = 0.8294 m2/m q = #N/A (Max.)
Finned tube projected CSA/m Ac = 0.0421 m /m
2
Avg. Tube wall temp. = ### °C
Net free area in a tube row An = #N/A m2
Max. Tube wall temp. = ### °C
Mass velocity based on An Gn = #N/A Kg/m2Sec Average Fin tip temp = ### °C
Reynolds number Re = #N/A Max. Fin tip temp = ### °C

Colbourn Heat transfer factor j= #N/A Inline Staggered

Avg. outside Heat transfer coeff. ho = #N/A KW/m2K c1 #N/A #N/A
Outside radiation coefficient hr = 0.0000 KW/m2K c2 #N/A #N/A
Total outside thermal resistance Ro = #N/A m2K/KW c3 0.510 0.660
Tube wall therm. resistance Rwo = #VALUE! m2K/KW c4 #N/A #N/A
Inside Heat transfer Coefficient hi = #VALUE! KW/m2K c5 #N/A #N/A
Total [Link]. based on [Link] Rio = #VALUE! m2K/KW c6 #N/A #N/A
Total resist. based on out. area Rto = #N/A m2K/KW #N/A lf/sf = 2.967
Fin efficiency E= #N/A % #N/A Pl/Pt = #N/A
Overall HTC based on out. area Uo = #N/A KW/m2K Pt/do = #N/A
Total heat duty Q = 422.64 KW df/do = 1.66667
LMTD D T = #VALUE! °C 1 Kss #VALUE!
Total ouside surface of a bundle At = #VALUE! m2 2 Kcs #VALUE!
Number of tube rows required Nr = #VALUE! 3 Kcrm #VALUE!
[Link] rows selected for PD calc. N = #VALUE! 2 Kw = #VALUE!
Kf = #VALUE!
Gas Side Pressure Drop Calculations : b= 0.5158 0.5158
At Inlet At outlet m= #N/A #N/A
Flue gas velocity inside the duct #N/A #N/A m/s X= #N/A #N/A
Flue gas velocity through the tubes #N/A #N/A m/s Y= #N/A #N/A
Pressure Drop D P= #N/A mmWC E= #N/A #N/A
= #N/A Pa. m= 0.795039
Weight Calculations : gr = 0
Total Fin weight #VALUE! Kg f= #N/A
Total Tube weight #VALUE! Kg b2= #N/A
Total return bend weight #VALUE! Kg #N/A a= #N/A
Fluid weight inside the tube #VALUE! Kg #N/A FWF = 11.3208
Total dry weight #VALUE! Kg
Total weight with fluid inside #VALUE! Kg

By Checked Approved Description Rev

7-Sep-21 ZBS 0 Calculation - Check 0
BIB PLC REF Design Document Sheet
SERRATED FIN - HEAT TRANSFER CALCS. 0 0E 2/

SERRATED FIN GEOMETRY & PROCESS CALCULATIONS

Geometry & Process Calculations Tube wall temperature calculations
Inside diameter of tubes di = 0.0317 m Avg. fin surface temp. = ### °C
Inside tube area per unit length Ai = 0.0996 m2 Approx tube wall temp.= ### °C
Avg. outside area per unit length Aw = 0.1096 m2
Average outside HTC = #N/A KW/m2K
Finned diameter of tube Df = 0.0635 m Max. outside HTC = #N/A KW/m2K
Fin spacing Sf = 0.0043 m Avg Effective [Link] = #N/A KW/m2K
Prime outside surface area/m Apo = 0.1008 m2/m Max Effective [Link] = #N/A KW/m2K
Total outside surface area/m Ao = #N/A m2/m q = #N/A (Avg.)
Fin outside surface area/m Afo = #N/A m2/m q = #N/A (Max.)
Finned tube projected CSA/m Ac = 0.0421 m /m
2
Avg. Tube wall temp. = ### °C
Net free area in a tube row An = #N/A m2
Max. Tube wall temp. = ### °C
Mass velocity based on An Gn = #N/A Kg/m2Sec Average Fin tip temp = ### °C
Reynolds number Re = #N/A Max. Fin tip temp = ### °C

Colbourn Heat transfer factor j= #N/A Inline Staggered

Avg. outside convection HTC hc = #N/A KW/m2K c1 #N/A #N/A
Outside radiation coefficient hr = #N/A KW/m2K c2 #N/A #N/A
Total outside thermal resistance Ro = #N/A m2K/KW c3 0.527 0.709
Tube wall therm. resistance Rwo = #VALUE! m2K/KW c4 #N/A #N/A
Inside Heat transfer Coefficient hi = #VALUE! KW/m2K c5 #N/A #N/A
Total [Link]. based on [Link] Rio = #VALUE! m2K/KW c6 #N/A #N/A
Total resist. based on out. area Rto = #N/A m2K/KW #N/A lf/sf = 2.967
Fin efficiency E= #N/A % #N/A Pl/Pt = #N/A
Overall HTC based on out. area Uo = #N/A KW/m2K Pt/do = #N/A
Total heat duty Q = 422.64 KW df/do = 1.66667
LMTD D T = #VALUE! °C 1 Kss #VALUE!
Total ouside surface of a bundle At = #VALUE! m2 2 Kcs #VALUE!
Number of tube rows required Nr = #N/A 3 Kcrm #VALUE!
[Link] rows selected for PD calc. N= #N/A 2 Kw = #VALUE!
Kf = #VALUE!
Gas Side Pressure Drop Calculations : b= 0.5158 0.5158
At Inlet At outlet m= #N/A #N/A
Flue gas velocity inside the duct #N/A #N/A m/s X= #N/A #N/A
Flue gas velocity through the tubes #N/A #N/A m/s Y= #N/A #N/A
Pressure Drop D P= #N/A mmWC E= #N/A #N/A
= #N/A Pa. m= 0.795039
Weight Calculations : gr = 0
Total Fin weight #N/A Kg f= #N/A
Total Tube weight #N/A Kg b2= #N/A
Total return bend weight #N/A Kg #N/A a= #N/A
Fluid weight inside the tube #N/A Kg #N/A
Total dry weight #N/A Kg FWF = 9.62268
Total weight with fluid inside #N/A Kg

By Checked Approved Description Rev

7-Sep-21 ZBS 0 Calculation - Check 0
BIB PLC REF
ECONOMISER DATA: Serpentine Coil Type 0

PROCESS PARAMETERS : Thermal Eff @ 195.50 = #VALUE! %

Flue gas side : Thermal Eff @ 140°C = #VALUE! %
Flue gas flow 7.067 Kg/s
Flue gas inlet temperature 196 °C Gain in Efficiency = #VALUE! %
Flue gas outlet temperature 140 °C
Fuel Saving = #VALUE! %
Fuel Rate = #VALUE! kg/s
Fluid inside tube : Initial Fuel rate = #VALUE! kg/s
Fluid flow #VALUE! kg/s \ Fuel saved = #VALUE! kg/s
Fluid inlet temperature 95 °C
Fluid outlet temperature #VALUE! °C Energy Saved = #VALUE! KW

Fuel Cost = 25.00 p/Therm

Cost saving = #VALUE! £ / hr
PERFORMANCE : Hours run per Annum = 3000
Energy Recovered Q = 423 KW Yearly Cost saving = #VALUE! £
Pressure Drop (Gas side) #N/A mmWG Sell Price = xxx £
Pressure drop (water side) #VALUE! bar Pay Back = #VALUE! Months

'D' OVERALL
'C' OVERALL LENGTH
WIDTH

'B' INSIDE 'A' INSIDE LENGTH

WIDTH
Water
inlet
OVERALL HEIGHT

Water
outlet
'E'

Gas Flow
Dimensions and Weight(mm & kg).
No Bypass With Bypass Inlet/Outlet Pipe Size(PN40) - DN Err:502
Inside Length A = 2000 2000
Inside Width B = #N/A #N/A
Overall Length C = Err:502 Err:502
Overall Width D = #N/A #N/A
Overall Height E = #N/A #N/A

Total Weight (dry) = #N/A #N/A

Total Weight (wet) = #N/A #N/A
By Checked Description Rev
7-Sep-21 ZBS Economiser Data 0
BIB PLC Enquiry / Order No. Design Document Sheet
DESIGN CALCULATIONS 0 0E Page 3 /

PRESSURE DROP Material Symbol INPUT RESULT Units Formula

TUBE DATA
Tube OD 38.1 mm
Tube OD 0.0381 m
Tube thickness 3.20 mm
Tube bore d 0.0317 m
Tube cross sect area A 0.000789 m2 PI*d*d/4
Length of one straight Ls 2.14 m
BEND DATA
Mean bend dia DB #N/A mm
Diameter ratio DB/d #N/A dimensionless DB/d
Radius ratio r/d #N/A
TUBE ARRANGEMENT
No parallel paths Np 1 dimensionless
No of straights / path (= assumed no. bends) Ns 96 dimensionless
Total fluid flow (all paths) Mfall #VALUE! kg/s
Fluid flow / path Mfpath #VALUE! kg/s Mfall/Np

FLUID PROPERTIES
Inlet temperature Fluid Tin 95 oC
Outlet temperature Fluid Tout #VALUE! oC
Mean temperature Fluid Tmean #VALUE! oC (Tin+Tout)/2
Mean temperature (absolute) Fluid #VALUE! K Tmean+273
Mean specific volume Fluid v 0.001076 m3/kg
Mean dynamic viscosity Fluid x10^6 201.606843 N.s/m2 = Pa.s = kg/m2.s
Mean dynamic viscosity Fluid 0.00020160684 N.s/m2 = Pa.s = kg/m2.s

FLUID DYNAMIC PROPERTIES

Mass velocity Fluid G #VALUE! kg/m2s Mfpath/A
Velocity Fluid #VALUE! m/s G.v
Reynolds Number Fluid 10^6Re #VALUE! dimensionless G.d/mu
Reynolds Number Fluid Re #VALUE! dimensionless
Friction Factor Fluid fT #N/A dimensionless
1 Velocity head = VH #VALUE! Pa 1/2 ro.v^2
Length of N straights L 205.44 m [Link]
Pressure drop in straight tubes Fluid #VALUE! Pa [Link].L/d
Bend loss Fluid KB #N/A
Total Bend losses Fluid #N/A Pa [Link]

PRESSURE DROP (various units)

Pressure drop #VALUE! Pa
Pressure drop #VALUE! mbar Pa/100
Pressure drop #VALUE! bar mbar*100000
Pressure drop #VALUE! mmwg Pa/9.81
Pressure drop #VALUE! in wg mm/25.4

INSHEAT
FLUID PROPERTIES (additional)
Thermal conductivity Fluid k 687 x E-03 W/m K
Thermal conductivity Fluid k 0.000687 kW/m K
Specific Heat Cp 4.27

FLUID DYNAMIC PROPERTIES

Reynolds No.^0.8 #VALUE! dimensionless Re^0.8
Prandtl number Fluid Pr 1.253 1.253 dimensionless [Link]/k
Prandtl No.^0.4 1.094 Pr^0.4
Internal heat transfer coefficient h #VALUE! kW/m2 K h=0.023*k*Re^0.8*Pr^0.4/di

GENTEMP
Heat flux at fluid outlet and tube OD Q 0 kW/m2

INSIDE FILM TEMPERATURE RISE film dtf #VALUE! K

INSIDE FOULING TEMPERATURE RISE

Thermal resistance crud ri 0.176 m2 K/kW
Thermal conductivity crud 5.682 kW/m2 K 1/ri
Inside film rise crud dti 0.0 K

TUBE WALL TEMPERATURE RISE

ratio do/di Wall 1.202 do/di
log 10 do/di Wall log 0.080 log 10 do/di
Thermal conductivity at mid-wall (see below) Steel k 43.5 W/mK
Thermal conductivity Steel k 0.044 kW/mK
Tube wall temperature rise Wall dtw 0.0 K

TUBE WALL TEMPERATURE at fluid outlet

Tube mid-wall temperature Wall #VALUE! oC Tout+dtf+idti+dtw/2
Tube outer wall temperature Wall #VALUE! oC Tout+dtf+idti+dtw
DDFC (Pvt.) Ltd.
73-G/II Model Town
Lahore-54700, Pakistan
ddfc@[Link]
[Link]

Design Calculations
B.S. 2790: 1992 Class I

Design Details: 3700 I/Dia. X 6000 O.T.P.

Waste Heat Boiler

Enquiry No: 0

Site: 0

Compiled By: 0

Date: 12/30/1899

Duty: #VALUE! Kg/Hr @ 6 Barg from 95 °C feed water

Design Pressure: 0.69 N/mm2

Saturation Temperature: #VALUE! °C

Waste Heat Gas Detail: 25442 Kg/Hr @ 419 °C

Page 1
 Calculation of tubeplate temperature per BS 2790 Appendix C

Enquiry No: 0 By: 0 Date: 12/30/1899

Since the gas temperature is less than 800 °C, an appendix C calculation is not required

For gas inlet temperatures less than 800 °C the tubeplate design temperature is given by:

t = (ts +2e) or (ts +50), whichever is greater with a minimum design temperature of 250 °C

ts = #VALUE! °C
e = 20 mm

t = #VALUE! °C
t = #VALUE! °C

Therefore the min. design temp. is = #VALUE! °C

Page 2
 Shell Thickness Calculations per BS 2790 Section 3.2

Enquiry No: 0 By: 0 Date: 12/30/1899

Shell Material = ASME SA 516-70

Shell Design Temperature = #VALUE! °C

Section 3.2.1

C - Corrosion Allowance = 0.75 mm

D - Shell Inside Diameter = 3700 mm
f - Design Stress = #VALUE! N/mm2
P - Design Pressure = 0.69 N/mm2
Ri - Shell Inside Radius = 1850 mm
Z - Stress Reduction Factor = 1

Section 3.2.2

e = #VALUE! mm
ecs = #VALUE! mm
ecp / ecs = #VALUE!
X = #VALUE!
ecs = #VALUE! mm
ei = #VALUE! mm

Calculated Shell Thickness = #VALUE! mm

Actual Shell Thickness Used = 18.00 mm

Page 3
 Smoketube Thickness Calculations per BS 2790 Section 3.09

Enquiry No: 0 By: 0 Date: 12/30/1899

Smoketube Material = BS 3059-Part. 1-320

Section 3.9.1

C - Corrosion Allowance = 0.75 mm

P - Design Pressure = 0.69 N/mm2

1st. Pass Tubes

1st Pass Tube Design Temperature = #VALUE! °C

D - O/Diameter of Tube = 38.1 mm
f - Design Stress = #VALUE! N/mm2
f1 - (0.8 x Design Stress) = #VALUE! N/mm2

e - Min. Thickness of Tube = #VALUE! mm

e - Min. Thickness from Table 3.9.1 = 2.81 mm

Calculated 1st Pass Tube Thickness = #VALUE! mm

Actual 1st Pass Tube Thickness Used = 3 mm

Page 4
 Reinforcement of 420 x 320 Manhole per BS 2790 Section 3.4

Enquiry No: 0 By: 0 Date: 12/30/1899

Manhole Ring Material = ASME SA 516-70

Manhole Ring Design Temperature = #VALUE! °C

Section 3.4.1

d - Maximum Diameter of Opening = 320 mm

Do - Outside Diameter of Shell = 3736 mm
e - Actual Thickness of Shell = 18 mm
ea - Actual Manhole Ring Width = 40 mm
er - Compensation Thickness = 0 mm
Compensation width = 0 mm
f - Design Stress of Manhole Ring = #VALUE! N/mm2
P - Design Pressure = 0.69 N/mm2

Section 3.4.2

d/Do x Ö(Do/2e) = 0.87

Section 3.4.4

d/Do = 0.09 Since this is <= 0.3, it complies with BS 2790

Figure 3.4.4

A - Shell Thickness for Pressure = #VALUE! mm

B - Ring Thickness for Pressure = #VALUE! mm
Projection of Ring Outside Shell = 38 mm
Projection of Ring Inside Shell = 44 mm
C - Outside for Reinforcement = 38 mm
C - Inside for Reinforcement = 44 mm
D - Width of Shell = 160 mm

Area X = #VALUE! mm2

Area Available in Shell = #VALUE! mm2
Area Available in Manhole (ext) = #VALUE! mm2
Area Available in Manhole (int) = #VALUE! mm2
Area Available in Comp Plate = #VALUE! mm2
Area Available in Welds = 57.96 mm2
Area Y = #VALUE! mm2 #VALUE!

Page 5
 Reinforcement of 320 x 220 Headhole per BS 2790 Section 3.4

Enquiry No: 0 By: 0 Date: 12/30/1899

Headhole Ring Material = ASME SA 516-70

Headhole Ring Design Temperature = #VALUE! °C

Section 3.4.1

d - Maximum Diameter of Opening = 220 mm

Do - Outside Diameter of Shell = 3736 mm
e - Actual Thickness of Shell = 18 mm
ea - Actual Manhole Ring Width = 40 mm
er - Compensation Thickness = 0 mm
Compensation width = 0 mm
f - Design Stress of Manhole Ring = #VALUE! N/mm2
P - Design Pressure = 0.69 N/mm2

Section 3.4.2

d/Do x Ö(Do/2e) = 0.60

Section 3.4.4

d/Do = 0.059 Since this is <= 0.3, it complies with BS 2790

Figure 3.4.4

A - Shell Thickness for Pressure = #VALUE! mm

B - Ring Thickness for Pressure = #VALUE! mm
Projection of Ring Outside Shell = 38 mm
Projection of Ring Inside Shell = 44 mm
C - Outside for Reinforcement = 38 mm
C - Inside for Reinforcement = 44 mm
D - Width of Shell = 110 mm

Area X = #VALUE! mm2

Area Available in Shell = #VALUE! mm2
Area Available in Manhole (ext) = #VALUE! mm2
Area Available in Manhole (int) = #VALUE! mm2
Area Available in Comp Plate = #VALUE! mm2
Area Available in Welds = 57.96 mm2
Area Y = #VALUE! mm2 #VALUE!

Page 6
List of materials Ref #

ASME SA 516-70 6 Boiler Shell

BS 1501-151-430A 1 Boiler Endplate
BS 1501-151-430B 2 Manhole
BS 1501-161-430B 3 Tube 1st Pass
BS 1501-223-490A 4
BS 1501-223-490B 5
BS EN 10028-2 P295GH 7
BS EN 10028-2 P355GH 8

Tube Materials Ref #

BS 3059-Part. 1-320 1

BS 1501-151-430A Material (t <= 16mm) Temp. Et f

Boiler Shell #VALUE! #VALUE! #VALUE!
Boiler Endplate #VALUE! #VALUE! #VALUE!

BS 1501-151-430B Material (t <= 16mm) Temp. Et f

Boiler Shell #VALUE! #VALUE! #VALUE!
Boiler Endplate #VALUE! #VALUE! #VALUE!

BS 1501-223-490A Material (t <= 63mm) Temp. Et f

Boiler Shell #VALUE! #VALUE! #VALUE!
Boiler Endplate #VALUE! #VALUE! #VALUE!

BS 1501-161-430B Matl (63 <= t < 100mm) Temp. Et f

Boiler Shell #VALUE! #VALUE! #VALUE!
Boiler Endplate #VALUE! #VALUE! #VALUE!

ASME SA 516-70 Matl Temp. Et f

Boiler Shell #VALUE! #VALUE! #VALUE!
Boiler Endplate #VALUE! #VALUE! #VALUE!

BS EN 10028-2 P355GH Matl (t <= 60mm) Temp. Et f

Boiler Shell #VALUE! #VALUE! #VALUE!
Boiler Endplate #VALUE! #VALUE! #VALUE!

BS 1501-161-430B Matl (t <= 16mm) Temp. Et f

Boiler Shell #VALUE! #VALUE! #VALUE!
Boiler Endplate #VALUE! #VALUE! #VALUE!

Lookup value General 1 (Steam) = 169.43

Lookup value 1 (Pres. For Steam) = 6.8
Interpolate 1 (Sat. Temp. for <= 3 barg) = #VALUE!
Interpolate 2 (Sat. Temp. for <= 10 barg) = #VALUE!
Interpolate 3 (Sat. Temp. for <= 20 barg) = #VALUE!
Interpolate 4 (Sat. Temp. for <=25 barg) = #VALUE!
Interpolate 5 (Sat. Temp. for <=40 barg) = #VALUE!
Interpolate 6 (Sat. Temp. for <=50 barg) = #VALUE!
 Selected Material Ref # f (t <= 16) f (t <=63) f (63<=t<100) t f
6 #VALUE! #VALUE! #N/A 18 #VALUE!
6 #VALUE! #VALUE! #N/A 20 #VALUE!
6 #VALUE! 100 #VALUE!
1 #VALUE!

Design Temp. - Boiler Shell = #VALUE!

Design Temp. - Boiler Endplate = #VALUE!
Design Temp. - Tube 1st Pass = #VALUE!

BS 1501-151-430A Material (t > 16mm) Temp. Et f

Boiler Shell #VALUE! #VALUE! #VALUE!
Boiler Endplate #VALUE! #VALUE! #VALUE!

BS 1501-151-430B Material (t > 16mm) Temp. Et f

Boiler Shell #VALUE! #VALUE! #VALUE!
Boiler Endplate #VALUE! #VALUE! #VALUE!

BS 1501-223-490B Material (t <= 63mm) Temp. Et f

Boiler Shell #VALUE! #VALUE! #VALUE!
Boiler Endplate #VALUE! #VALUE! #VALUE!

BS 1501-161-430B Matl (16 < t < 63mm) Temp. Et f

Boiler Endplate #VALUE! #VALUE! #VALUE!
Boiler Endplate #VALUE! #VALUE! #VALUE!

BS EN 10028-2 P295GH Matl (t <= 60mm) Temp. Et f

Boiler Shell #VALUE! #VALUE! #VALUE!
Boiler Endplate #VALUE! #VALUE! #VALUE!

BS 3059-Part. 1-320 Matl Temp. Et f

Tube 1st Pass #VALUE! #VALUE! #VALUE!

BS 1501-161-430B Matl (63 <= t < 100mm) Temp. Et f

Boiler Shell #VALUE! #VALUE! #VALUE!
Boiler Endplate #VALUE! #VALUE! #VALUE!

Tube Pitches
O/ Dia Pitch

0 0
38 58
38.1 58
40 67
42.2 67
45 67
49 75
51 75
53 75
55 80
57 80
60.3 85
63.5 90
67 95
70 95
73 95
74 103
76 103
80 103
86 117
88.9 117
94 117
97 132
101.6 132
101.7 n/a