RE 10 030/04.99 External Gear Pumps Type G: 2, Series 4X
RE 10 030/04.99 External Gear Pumps Type G: 2, Series 4X
99
1 PF 2 G2-4X/011 RC 20 MB
1 PFG2-4X/011 RR 20 MRK+ Special version (S107) with a common suction port, on request
1 PFG2-4X/011 LN 20 MDN +
1 PFG2-4X/008 LN 20 MDL
Type G2 hydraulic pumps are self-priming external gear pumps. from the tank. This pressure fluid fills the gear chambers and is
Their task is to produce a constant flow and at the same time moved, in the direction of the arrow (see sectional drawing), from
pass on the required forces. the the suction to the pressure side.
They mainly consist of the housing (1), mounting flange (2), Here the gears mesh once more and push the pressure fluid out
drive shaft (3), 2 bearing blocks (4), bearing bush (5) and discs of the gear chambers and prevent return flow to the suction
(6) for the hydrostatic gap compensation. chamber.
The gears separating during the rotational movement releases In order to avoid hard and jolting running of the pump, small un-
the gear chambers. The negative pressure resulting from this, as loading grooves are cut into the sides of the bearing blocks (4).
well as the atmospheric pressure acting on the pressure fluid The "compressed fluid" is thereby passed into the pressure
level in the tank causes the pressure fluid to flow to the pump chamber.
7 Suction side
4 6 8 Pressure side
9 Driven gear
(clockwide
rotation)
9 10 Driven gear
7
5
3 8
10
2
1
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RE 10 030/04.99
Ordering details
1 PF 2 G2 – 4X
هيدروليك سفير *
Series 40 to 49 = 4X Further details
(40 to 49: unchanged installation in clear text
and connection dimensions)
No code = Single pump
(Nominal flow) NS K= Front pump for combination
4 cm3 4 = 004 L= Rear pump for combination
5.5 cm3 5 = 005 N= Centre pump for combination
8.2 cm3 8 = 008
B = Rectangular flange Ø 80 mm
11 cm3 11 = 011
P = 2-hole fixing Ø 50 mm
14.1 cm3 14 = 014 1)
R = SAE-A-2-hole flange Ø 82.5 mm
16.2 cm3 16 = 016
M = 2-hole fixing Ø 52 mm
19 cm3 19 = 019 1)
O = Rectangular flange Ø 36.5 mm
22.4 cm3 22 = 022
A = Front bearing Ø 80 mm
Clockwise rotation =R D = Combination flange for G2
Anti-clockwise rotation =L (rear and centre pump)
Tapered shaft 1:5 Ø 17 mm =C H = Combination flange for G3, G4
Splined shaft SAE-A 5/8", 9 teeth =R M= NBR seals up to 80 °C
Tongued shaft with coupling for single pump, =N K= FKM shaft seal ring
centre/rear pump =N other seals NBR
Tapered shaft 1:5 Ø 20 mm for front bearing =S (connection to diesel engines)
Cylindrical shaft ISO Ø 18 (with 01 ports) =A
20 = Suction and pressure port square
Tapered shaft 1:8 Ø 17.4 mm =H
flange, metric mounting threads
01 = Pipe thread to ISO 228/1
(with cylindrical shaft A)
30 = Suction and pressure port square flange,
Ordering examples for single pumps: metric mounting threads at the vertical and
horizontal connection axis (Italian version)
1PF2G2-4X/005RC20MB Material no. 363013
1PF2G2-4X/016RC20MBK Material no. 363115
Note: Only pump types which are listed in the catalogue sheets
(only front pump) and have material numbers are available.
1PF2G2-4X/008LN20MDL Material no. 363126 Other types on request.
(only rear pump) Flange fittings for pipe connections (see page 12) and
pump mounting brackets to catalogue sheet RE 32 110
Ordering example for multiple pumps for rectangular flanges version "B" have to be ordered
separately.
1PF2G2-4X/008RC20MBK Material no. 363109
1PF2G2-4X/004LN20MDL Material no. 363122
Combination parts G2/008 + G2/004
Multiple pumps are supplied completely assembled. The combination parts, however, have to be listed as separate items within an
order (see ordering example).
The material no. of the combination parts is entered during order processing.
It is possible to order the combination parts as a kit on their own. For the ordering code see the multiple pumps example. The kit
consists of 2 tie rods and 2 nuts. The coupling is included within the scope of supply of the rear or centre pump.
1PF2G2-4X/022RC20MBK Material no. 363119
1PF2G2-4X/011LN20MDN Material no. 363296
1PF2G2-4X/005LN20MDL Material no. 363124
Combination parts G2/022 + G2/011 + G2/005
Symbols
Single pump Double pump
P P P P P
S S S S
On request
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RE 10 030/04.99
Technical data (for applications outside these parameters, please consult us!)
Pressure fluid: Mineral oil to catalogue sheet RE 07 075. Maximum permissible degree of contamination of the pressure
For operation with HFC-, HFD-, HETG-, HEPG- and HEES- fluids fluid is to NAS 1638, class 10. We, therefore, recommend a filter
see RE 10 025-S. with a minimum retention rate of ß20 ≥ 100. To ensure a long
service life we recommend class 9, NAS 1638; achievable with
Pressure fluid temperature range: – 15 to + 80 °C.
a filter retention rate of ß10 ≥ 100.
For higher temperatures please consult us
Drive type: elastic coupling, for other drive types please consult us
Ambient temperature range: – 15 to + 60 °C
Installation: optional
Viscosity range:
Direction of rotation: the pump may only be driven in the given
10 bis 300 mm2/s (recommended viscosity)
direction of rotation
1000 mm2/s (permissible start-up viscosity)
Weight: see table for individual pump types
Nominal size 4 5 8 11 14 16 19 22
Nominal flow cm3 4 5.5 8.2 11 14.1 16.2 19 22.4
Operating pressure, inlet: bar pabs min 0.7
absolute pressure pabs max 3.0
Max. continuous pressure p1 bar 250 250 250 250 250 250 240 210
Max. peak pressure p2 (106 peaks) bar 275 275 275 275 275 275 270 230
Max. speed at continuous pressure p1 min-1 5000 4000 4000 4000 3500 3000 3000 2500
Min. speed at p = 180 bar min-1 1000 1000 700 500 500 500 500 500
Min. speed at p1 min-1 1200 1200 1000 700 700 700 700 700
NS
NG88 NS 22
NG22
80 NS
NG19
19
30
Drive torque T in Nm →
70 NS
NG 16
16
60 NS
NG 14
14
NS
NG 55
20 50 NS
NG 11
11
40
NS
NG 44 NS
NG 88
30
10 NS
NG 55
20 NG44
NS
10
0 0
1000 2000 3000 4000 50 100 150 200 250
Speed n in min-1 → Speed n in min-1 →
250
10 p in bar 10 p in bar
NG
NS 44 NG
NS 55
250 200
Drive power P in kW →
Drive power P in kW →
8 8
200 150
6 6
150
100
4 4
100
50
2 50 2
0 0
1000 2000 3000 4000 1000 2000 3000 4000
1450 1450
Speed n in min-1 → Speed n in min-1 →
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RE 10 030/04.99
20 p in bar 20 p in bar
NS
NG 88 NG 11
NS 11 250
250
15 15 200
Drive power P in kW →
Drive power P in kW →
200
150
10 10
150
100
100
5 5 50
50
5 5
0 0
1000 2000 3000 4000 1000 2000 3000 4000
1450 1450 3500
Speed n in min-1 → Speed n in min-1 →
Drive power P in kW →
15 15
150
150
10 10
100
100
5 5 50
50
5
5
0 0
1000 2000 3000 4000 1000 2000 3000 4000
1450 1450
Speed n in min-1 → Speed n in min-1 →
p in bar
25 240 25 p in bar
NG 19
NS 19 NG 22
NS 22
200 210
20 20
200
Drive power P in kW →
Drive power P in kW →
150
15 15 150
100
10 10 100
50
5 5 50
0 0
1000 2000 3000 4000 1000 2000 3000 4000
1450 1450 2500
Speed n in min-1 → Speed n in min-1 →
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RE 10 030/04.99
Noise pressure level (measured at ν = 1450 min , n = 41 mm /s and ϑ = 50 °C) -1 2
C R
Tapered shaft 1 : 5, Ø 17 mm Splined shaft SAE-A 5/8", 9T, 16/32 D/P
and tooth thickness t = 2,357 -0,030
31
Tightening torque:
70 +10
0 Nm
24
3 – 0,025
16
1,8
M12 x 1,5
Ø 15,456
Ø 17,5
Ø 17
1:5
13 17
1 Dimension is
dependent on
the flange type
(see page 6) 1
S N
Tapered shaft 1 : 5, Ø 20 mm Tongued shaft with coupling for single pump,
for front bearing centre/rear pump
7,2
3,2 +0,1
Tightening torque: 2
11 ±0,1
70 +10
0
Nm 4 h7
8 d9
1,9
f7
–0,1
M14 x 1,5
Ø 17,8
X
Ø 52
Ø 32
Ø 29
Ø 20
Ø 47,5
1:5
"X"
15,5 20 9,5
3 ±0,2
45 2 O-ring and 2
+0,2
6,5
coupling are included
within the scope of supply
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RE 10 030/04.99
Shaft end (Dimensions in mm)
A H
Cylindrical shaft ISO Ø 18 mm Tapered shaft 1 : 8, Ø 17,4 mm
Tightening torque:
70 +10
0 Nm
3h9
M12 x 1,5
6h9
1,8
ø18js7
16,65
20,5
17,4
1:8
3 22
28 12
36 12,5 28
R
1 PF 2 G2-4X/... A 01 MB Nominal Dimensions Material no. Weight
L size L B D1 D2 Clockwise Anti-clockwise in kg
Nominal size (see table) 004 88 42.25 G 1/2 34 530566A 530567 2.7
005 93 41.5 G 1/2 34 530568A 530569 2.7
Direction of rotation: Cylindrical 008 93 45.25 G 1/2 34 530570A 530571 2.8
Clockwise =R shaft 011 98 47.25 G 3/4 42 530572A 530573 3.0
anti-clockwise =L Ø 18 mm 016 108 49 G 3/4 42 530574A 530575 3.0
022 113 55.5 G 3/4 42 530576A 530577 3.5
L
L2
B
7,2 13 90
5 72
9 ±0,11
43,5
34,5
Ø 80 -0,060
102,5
100
118
D2 D1 4 ±0,15 3
84
Direction of rotation: anti-clockwise (version "L") viewed on the shaft end 3 Suction side 5 Cylindrical shaft
With clockwise rotation version "R" the suction and pressure ports are exchanged! 4 Pressure side Ø 18 mm
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RE 10 030/04.99
90° 90°
43,5
–0,106
–0,060
34,5
45° 45°
Ø80
102,5
100
118
16,2
+0,55
7,7 +0,90
3
38 20*) 15
84 ±0,15
4 4xM6; 13
4xM6; 13 40 35
90° 90°
34
45° 45°
–0,025
Ø50 –0,050
14,5
±0,1
102,5
16,2
60
+0,3
10,5–0,4
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RE 10 030/04.99
90° 90°
47,5
Ø82,55 h8
45° 45°
116
102,5
16,2
20*) 84±0,15 15
4xM6; 13
40 3 35
*) Ø 15 with NS 4 and 5 4
7,2 B 4xM6; 13 30
5; 6
90° 90°
34
45° 45°
14,5
Ø52f7
±0,1
102,5
16,2
6
Ø11–0,1 3 15
20*) 4xM6; 13
60 ±0,1 35
40
84 ±0,15 3 Suction side
4
(M10 – 10.9)MA = 60 Nm 4 Pressure side
*) Ø 15 with NS 4 and 5
5 Tongued shaft with
Direction of rotation: Anti-clockwise (version "L") viewed on the shaft coupling (see page 5)
With clockwise rotation version "R" the suction and pressure ports are exchanged! 6 Pump without shaft
Attention: With NS 19 and 22 pressure limitation due to maximum permissible torque (see page 3). seal ring
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RE 10 030/04.99
5 8 13,5 90
0,5x45° 72
9,5 ±0,5
43,5
90° 90°
34,5
45° 45°
Ø80 –0,0
–0,1
102,5
100
118
16,2
20*) 15
4xM6; 13 84±0,15 35
40 4xM6; 13
4 3
*) Ø 15 with NS 4 and 5
3 Suction side
Direction of rotation: Anti-clockwise (version "L") viewed on the shaft end 4 Pressure side
with clockwise rotation version "R" the suction and pressure ports are exchanged! 5 Tapered shaft
Attention: With NS 19 and 22 pressure limitation due to maximum permissible 1 : 5; Ø 20 mm
torque at the front bearing (see page 3). (see page 5)
7
b b = 45 mm
6 F b = 37 mm
Fa = 0
b = 30 mm
5
b = 24 mm C
106
Lh = ( dyn )3
n • 60 F'dyn
F'dyn in KN →
b = 20 mm
4
3
n = Speed in min-1
Lh = Theorectical bearing life in hours
2 F 'dyn = Equivalent dynamic load
Cdyn = Dynamic load constant 21,2 kN
0
0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,5
Radial force F in KN →
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RE 10 030/04.99
71,4
4,8 B
13
ø17,4
1,8
40,5
33,5
32,5
112
96
102
16,3
øC
12,5 28 ø13,5 84 øD
ø30,2 44holes
trousM6x13
M6x13
3 4 44holes
trous ExF
3 Suction side
4 Pressure side
Direction of rotation: Clockwise (version "R") viewed on the shaft end
5 Tapered shaft
With anti-clockwise rotation version "L" the suction and pressure ports are exchanged !
1:8 ; Ø 17.4 mm (see page 6)
Pump type Seal kit Shaft seal Pump type Seal kit Shaft seal
(all nominal sizes) Material no. Material no. (all nominal size) Material- no. Material no.
1 PF 2 G2-4X/...C 20 MB 00309401 00001855 1 PF 2 G2-4X/...C 20 MBK 00309401 00001855
1 PF 2 G2-4X/...C 20 KP 00309402 00013133 (FKM) 1 PF 2 G2-4X/...C 20 KPK 00309402 00013133 (FKM)
1 PF 2 G2-4X/...R 20 MR 00309401 00001855 1 PF 2 G2-4X/...R 20 MRK 00309401 00001855
1 PF 2 G2-4X/...S 20 MA 00309403 00005721 1 PF 2 G2-4X/...N 20 MDL 00309401 00001855
1 PF 2 G2-4X/...N 20 MM 00309401 – 1 PF 2 G2-4X/...N 20 MDN 00309401 00001855
1 PF 2 G2-4X/...H 30 MO 00309401 00001855 1 PF 2 G2-4X/...H 30 MDK 00309401 00001855
1 PF 2 G2-4X/...A 01 MS 00309401 00001855 1 PF 2 G2-4X/...A 01 MSK 00309401 00001855
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RE 10 030/04.99
Pump I Pump II
Technical data (for applications outside these parameters, please consult us)
– The same general parameters apply as with single pumps Weight: See table of individual pump types
(see page 3) Combination parts: plus 0,4 kg
Please note with multiple pumps the following is of particular
importance:
– Nominal size 4 cannot be used as pump 1.
– Pump I should have a higher load than pump II (pressure x flow).
– The individual pumps are separated on the suction side by a
shaft seal ring (pumps can draw from different tanks).
– The drive shafts and the coupling piece between the pumps
have limitations with regard to the transferable torque (see
below).
– When selecting the multiple pumps it must be ensured that the
sum of the torques does not excced the permissible values.
90
NS 22
NG 22 Permissible torques at shaft end:
Drive torque T in Nm →
80 NS19
NG 19
A = Cylinderical shaft Ø 18 mm Tmax = 70 Nm
70 NS16
NG 16
C = Tapered shaft 1: 5; Ø 17 mm Tmax = 150 Nm
60 NS14
NG 14
R = Splined shaft SAE-A 5/8" Tmax = 110 Nm
50 NS11
NG 11
H = Tapered shaft 1: 8; Ø 17.4 mm Tmax = 150 Nm
40
NS88
NG N = Shaft with tongued coupling Tmax = 70 Nm
30
NG
NS55 Coupling between pump I and pump II Tmax = 70 Nm
20 NG
NS44
10
0
50 100 150 200 250
Pressure p in bar →
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RE 10 030/04.99
Direction of rotation::
Clockwise =R
Anti-clockwise =L Shaft end (A, C, N, R)
Dim. C and D
Front pump
Dim. C
Dim. D
005 008 011 014 016 019 022
004 84 ,75 84 ,5 86 ,5 88 ,75 92 ,25 94 ,25 94 ,75 46,0
005 84 83 ,75 85 ,75 88 91 ,5 93 ,5 94 51,5
008 87 ,5 89 ,5 91 ,75 95 ,25 97 ,25 97 ,75 48,0
Rear pump
NA : Not available
The specified data is for product description purposes only and may not be deemed to be guarateed
12/12 unless expressly confirmed in the contract. All rights reserved – Subject to revision