X-CK-1020€ Automatic Cylinder Re-sizing Machine MODEL CK-10 SERIAL NUMBER 2000 & UP AVE. ST. Hous, MO. 63143 U.S.A.Page 2 INTRODUCTION ‘This parts catalog covers the Sunnen Model CK-10 Automatic Cylinder Re-sizing Serial number 2000 and up) Item numbers on cach illustration are keyed to the corresponding parts list, providing a descriptive identification of each part. ‘This parts list includes only assemblies and detail parts which may require replacement. Items listed without a part number can be obtained as a component of the complete assembly of which it is a part. For parts not listed in this catalog, contact the Automotive Sales Department, Suanen Products Company. Standard hardware items are listed with complete descriptions, It is important to replace such an item with one having the same dimensions as the original. Tn some places brand names and part numbers are shown. These may change depend- ing upon availability. CONTENTS SECTION | — DRIVE ARM ASSEMBLY Drive Arm — Figure A... Drive Arm ~ Figure B Drive Arm — Figure C . . see Gear Reducer & Related Parts»... - SECTION II - CARRIAGE ASSEMBLY . SECTION III ~ CONTROL BOX SECTION IV ~ BASE ASSEMBLY Front View Rear View (Hypro Pump). Rear View (Viking Pump) . SECTION V — HONE HEADS Stondard Head & Tube Assembly. Midget Head & Tube Assembly Junior Head & Tube Assembly - Large Head & Tube Assembly . SUNNEN PRODUCTS COMPANY — PHONE: 314.781.2100 7910 MANCHESTER AVENUE ST. LOUIS, MISSOURI 63143 U.S.A. TELEX: 044.888HOW TO USE THIS PARTS CATALOG Step 1. — Locate desired part on the proper illustration. Note its item number. Step 2. — Locate this item nunber in the parts list pertaining to the illustration. Step 3. —If the item has a part number listed, order by this part number and the description. Part munbers in light face type indicate that this part is a component of the last preceding part nunber in bold face type. Step 4.—If no number is listed, order the part nunber of the unit of which | the desired part is a component. When neither part number ot com ponent is listed it will be necessary to contact the Sunnen Automotive Sales Department and describe the part required. ORDER ONLY BY PART NUMBER AND DESCRIPTION ~ NOT by item number. NOTE: Electrical Components on illustrations have numbers and letters in parentheses adjacent to item number which relate directly to your wiring diagram. ) HOW TO ORDER When ordering replacement parts be sure to include the following information to insuze prompt shipment of correct parts: 1. The model and serial number of the Cylinder Re-sizing Machine, obtained from the name plate when there is any question concerning a part. 2 ‘The part number and description of oach part desired, obtainod from this parts catalog. 3. The quantity of each part desired. ; 4, The voltage, frequency and phase when ordering electrical parts. Page 3SECTION t DRIVE ARM ASSEMBLY a ture)? Figure d= Drive Arm Page 4SECTION 1 DRIVE ARM ASSEMBLY PARTS LIST COVERING FIGURE "“A’” ; =e 3 £8 2 jorver sy | oc @ | part [242 & | numer |G = DESCRIPTION CK.2104" Second Countershaft Conversion Kit includes 1 | ck-205a* | 1 + + Second Countershaft Assembly includes Ck-253ae | 1 + Second Countershatft with 1 Screw (5/16-24 x 1" Hex Hd. Cap) 1 | Washer CK-2544, veeee Key PBR-12A ++ ++ Beating (N.D.#4993L,04XIC) (Pka, of 1) J+ ++ » Spacer Bearing (ND. #993L,04xIC) Spacer CK-2198 CK-209A CK-1564 CK-1444a, CK-597A CK-773A PHR-SILA, PBR-10A CK-3348 CK-203A Timing Pulley with « Taper Lock Bushing Key (3/16 Sa. x 3/4 Long) Washer + Screw (5/16-24 x 3/4 Hex Hd. Cap) V"" Belt « Upper (Dayco #'50-2-3) Hand Wheel (See Fig. “" Page 8) Drive Arm Indicator Light (Dicleo #215-2227-0231) with + Incandescent Lamp (Dialeo #10C7DC) Screws (10-24 x 3/8 But. Hd. Cap) = Gear Reducer & Related Parts (Seo Fig. "D” Page 16) Screws (3/8-16.x 1” Hex Hd. Cap & Lock Washers) Solenoid Cover Screws (1/4-20 x 3/8 But. Hd. Cap) Pivot Shaft with +++ Washers: + + Retaining Rings (TTruare #5100-100-PP) ** |. . . Bearing (Torrington #B1616) (Pkg. of 1) rm Spring Anchor “NOTE: Machines built prior to Serial #3105 had a press fit between items 1 and 2, replacement of item 2 can only be made by ordering item 1. items 1 and 2 can be ordered separately for machines after serial #3105. ** NOTE: Remove with Truarc Pliers #0400 or Equivalent. Page 5SECTION | DRIVE ARM ASSEMBLY PARTS LIST COVERING FIGURE “A” (cont'd) g & = | order By [= & | part [2 5 ] number [2 DESCRIPTION 28 | Ck201A | 1 — |... Second Drive Idler Arm wich a 1 [LITT Grease Fitting (Alemite #17928) 31 1 |i... Set Scxew (5/16-18 x 1/2 Soc. Cup Pt.) 30 | CKA95A | 1 |... Idler Pulley Assembly wics 30a | CK-197A | 1 + Bearing (Special) 31 1 + +. Set Screw (5/16-18 x 1/2 Soc. Cup Pt.) 32 | ck202A | 1 + Idler Shaft iss 33 | PHR-3O1A | 1 » Retaining Ring (Truarc #5100-62-PP)* 34 1 + Washer 35 | ckag0A | 1 + First Countershaft Pulley wiss 36 1 Set Scrow (3/8-16 x 1/2 Soc. Cup Pt.) 37 | ck325a | 1 Idler Pulley Assembly with 37A | CK-162A | 1 » Beating (Special) 31 1 Set Screw (5/16-18 x 1/2 Soc. Cup Pt.) 38 | ck-332a | 1 Reducer Drive Idler Arm wits 2 L Grease Fitting (Alemite #17928) 31 1 + Set Screw (5/16-18 x 1/2 Soc. Cup Pt.) 39 | cK333A | 1 Spring i 40 | cka331a | 1 Idler Arm Shaft wish 3 ROA | 1 Retaining Ring (Truare #5100-62-PP)* 4 1 Washer 41 | CkalB7IA | 2 + Nameplate (Pkg. of 1) wis al 4 ++ +. Screws (1/4-20 x 3/8 But. Hd. Cap) 2 1 Electrical Terminal Box wits stow | CK-553A | 1 + Gasket ete | ck-5524 | 1 | Terminal Box Cover 3 3 + Screws (1/4-wp x 7/8 Hox Hd. Cap & Lock Washers) 44 1 +» Screw (1/4-20 x 1" Hex Hé. Cap) 45 | CkaAg2A | 1 «Flat Belt (3/4’" Wide x 51”” Lona) Special 4 | cka52A | 1 Motor Pulley (For 60 Hz Machines) with Set Screw 46 | CKAS2F-A| 1 + Motor Pulley (For 50 Hz Machines) with Set Screw a7 | pho-so1a | 1 Motor (2 H.P., 230/460 Volt, 60 He) 47| Pho-so7A | 1 + + Motor (2 H.P., 220/380 Volt, 50 Hz) 47 | PHO-809A | 1 + Motor (2 H.P., 440 Volt, 50 Hz) site, | CK-3451A | 2 Counter Weight (1/8” thick) Pkg. of 1 (Located in Item #13) ott, | CK34524 | 2 Counter Weight (1/4” thick) Pka. of 1 (Located in Item #13) * Remove with Truarc Pliers #0200, #0209 or Equivalent Page 6Page 7SECTION | DRIVE ARK ASSEMBLY Figure B ~ Drive Am Page 8SECTION | DRIVE ARM ASSEMBLY PARTS LIST COVERING FIGURE "B” ~ & | onver sy |E..2 paRT [253 B | abuser [2° 5 EB 3 8 DESCRIPTION K-215A «Hand Wheel Assembly (.001 Graduations) includes 1 L Kend Wheel 2 | massac] 1 Bearing, (N.D.#24993L.06xiC) 3 | PHR03 | 1 Retoining Ring (Truare #5100-L16-PP)* 4 | cKaza | 4 « Plungars with 5 | cKaza | 4 Springs (Pkg. of 4) 6 4 Set Screws (3/8-24 x 3/8 Soc. Cone PL.) 7 | cKawa | 1 Graduated Peed Dial Assembly (,001"" Graduations) 3 | cas | 1 Ring Gear with 9 4 Serews (10-24 x 1/2 Soc. He. Cap) CK-2150-A, Hand Wheel Assembly Metric Graduations (All patts the same as CK-215A except CK-2204 is replaced with CK-220M-A Metric Graduated Feed Dial Assombly) 10 | ck-230a | 1 Upper Sun Gear Assembly with joa} cx2a3a 1 « Bushing (Oilite #AA-1008-9) 3 | PHRaOA| 1 + Retaining Rina (Truare #5100-118-PP)* n 1 » Sel Sczew (3/8-24 x 3/8 Soe. Cup Pt.) 2 | ck.234a | « ~ Planetary Gears (Pko. of 4) 13 | Ck.2358 | 1 Planetary Cage Assembly shotta | CK-238A | 1 Grease (Lubriplate Low Temp.) 1 Lb, Can ua | ck-240a fa ~ Spindle & Sun Gear with 15 1 Key (Woodruff 607) 1 | cK2ma | 1 Nylon Becsing * Remove with Truarc Pliers #0400 or Equi ent. (Parts continued on next page) Page 9SECTION I DRIVE ARM ASSEMBLY Page 10 PARTS LIST COVERING FIGURE "B” (cont'd) & Jorver sy A | Part | NUMBER DESCRIPTION v | cK2wa | 1 Spindle Bearing Retainer Ring with 18 4 + Screws (1/4-20 x 5/8 Soc. Hd, Cap) 1g} wee.335¢ | 1 Bearing (N.D.#24993L05XIC) 20 | ck-229a | 1 Ring Gear with 21 4 + « « Serows (10-24 x 1/2 Soe. Ha. Cap) 2} cK-23a | 1 Spindle Bearing Spacer 23 | MBB-340A | 1 » Spindle Bearing (N.D.#Z993L05XIC) ma] CK-248a | 1 Spindle Pulley with 15 1 Key (Woodruff #607) 25| ck.252a | 1 Timing Belt (U.S. Rubber #480 H 100) 26} ck251a | 1 Drive Yoke zr | Ck-1825a | 1 Upper Universal Ring Assembly with 27a} PBR-23A | 4 Needle Bearinas ( on FB-88) (Pkg. of 4) 2 | PBR21A | 4 Inner Races (Torrington #IRA-S) (Pkg. of 4) with za | PHssea] 4 Serows (5/16-24 x 7/8 But, Ha. Cap) (Pkg. of 4) with 30 4 ~ Washers CK-1816A | 1 - Drive Tube - Upper Half with cK.1823 | 1 - Locking Screw CK-18954 | 1 Upper Feed Rod and “U'” Joint Assembly with 1 Set Screw (3/8-24 x 3/8 Soc. Cup Pt.) ck328a | 1 « Back Stop for Timing Belt wizs 1 Washer 1 Scrow (3/8-16 x 1" Hex Hid. Cap) ck-1604 | 1 Idler Pulley Assembly wich 37a} CK-1628 | 1 Bearing (Special) 38 | ck-3234 | 1 Final Drive Idler Arm with 39 1 Sot Scrow (5/16-18 x 5/16 Soc. Cup Pt.) 40 1 Lock Washer 41 1 Sorew (1/2-13 x 1-1/4 Hex Hd, Cap)Page 11DRIVE ARM ASSEMBLY SECTION | Figure C= Drive Arm Page 12SECTION | DRIVE ARM ASSEMBLY PARTS LIST COVERING FIGURE "C’” & | orver sy 2 | PART | NUMBER DESCRIPTION 1] ck3454 | 1 Clutch Control Lever Assembly with 2| cKsdea | 1 Knob a | cks52a | 1 Clutch Handle Pivot Screw 4 | cK-353a | 1 Stop Sleeve with 5 1 L222. Screw (10-24 x 3/4 Soc. Hé, Cap) ) 6 | CK-355A 1 Clutch Pull Rod Assembly (Front) with 7 | cKasga | 1 ‘Adjusting Link 8] PHRS0A] 2 Retaining Ring (Teuare #5100: 9 i Nut (5/16-18 Hex Jain) 10 1 Nut (5/16-18 Hex) u 1 Screw (S/16-18 x 3/4 Hex Hd. Cap) 12] CK.3658 | 1 J... Clutch Pull Rod Assembly (Rear) wich 3) gla foi fol... Spring wa} cKaz4a | 1 Spring cK-335A | 1 Feed Finger Release Bar Assembly includes 15 1 « Release Bar ie} cx-s39a | 1 Nylon Sleeve } 19] CK368A | 1 Sleeve | cK3aa | 1 Sleeve with : a 1 Wash 2 1 Screw (3/8-16 x 1!" Hex Hd. Cop) 23] CK-364 Clevis with 24 1 Scrow (5/16-18 x 1" Hex Ha. Cap) 6 Lock Washer 3] cKsma | 1 Set Collar with 6 1 Set Screw (10-32 x 1/4 Soc. Cup Pt.) a} cK373a | 1 Clutch Adjusting Nut wish 2 3 Nute (5/16-18 Hox) FS 1 Spacer ) i] cama | 1 21 Spring 30} ck-I75A | 1 - Clutch Actuating Arm Assembly with ai} cKe3A | 1 Shouldered Pivot Spacer 32 1 * Washer 3 1 {Screw (5/16-18 x 1-1/2 Hex Hid. Cop) a4] ck-e2a | 1 Clevis Pin 2 Spacers % 1 11 Hair Pin Cotter a} Ck-1654 | 1 Connecting Link Assembly with B 1 Washer se] PHR-302a] 1 Retaining Ring (Truare #5100-31-PP)* * Remove with Truare Pliers #0200, #0209 or Equivalent. (Ports continued on next poge) Page 13SECTION | DRIVE ARM ASSEMBLY PARTS LIST COVERING FIGURE "C” (cont'd) DESCRIPTION g 2 | ORDER BY a PART © | NuMBER 40 | Ck-163A 41 2 43. | CK-160A 438 | CK-162A 44 | CK-164A 45 46 | PHR-3014\ a7 9 so | ck-a72a sl | Ck-1858 82 83 4 55 56 | CK-267A st | CK-2554 se | CK-2658 se | CK-2698 60" | PHR-304a CK-2708 a. | ckK27a 62 | PBRZA 63 64 | PBR. 65 | CK.260A 66 | CK-898 CK-90A 67 68 | PBR-30a 69 7m | Ck-92A 7 | CK312A CK-120A n 73 | PBR-31A ™ 75 | PSP-I01A 76 n Clutch Idler Arm wich Pin Grease Fitting (Alemite #1792B) Set Screw (5/16-18 x 1/2 Soc, Idler Pulley Assembly wich Bearing (Special) 1p Pt.) = Clutch Idler Arm Shaft swith Washer Retaining Ring (Truare #5100-62-PP)* + Nat (1/2-13 Hex) Clutch Spring Anchor Pin Spring Clutch Stop Assembly wick Spacer - Washer Screw (3/8-16 x I!" Hex Hd. Cap) Spring Anchor Pin Springs (Pkg. of 2) Feed Paw! - Upper Feed Paw! - Lower = Double Eccentric witk + Set Screw (1/4-28 x 5/16 Soc. Cup Pt.) Retaining Ring (Truare #5100-112-PP)** Clutch Housing Ass'y & Ratchet Feed Shaft Assembly includes Clutch Housing with Clutch & Bearing Assembly (Torrington #RCB-081214) Screws (10-24 x 1/2 Soc. Hd. Cap) ‘Thrust Beating (Special) Ratchet Feed Shatt Assembly Ratchet Wheel Selector Cover Assembly includes + Selector Cover Bearing (Garlock #12DU08) Nylon Thrust Bearing + Shoulder Bushing Retaining Nut - Selector Body Assembly includes: + Selector Body [Bearing (Garlock #16DU08) = Grooy-Pin = Compression Spring + Spring Washer + Select * Remove with Truare Pliers #0200, #0209 or Equivalent ** Remove with Truarc Pliers 40400 or Equivalent Page 14 (Ports continued on next poySECTION | DRIVE ARM ASSEMBLY PARTS LIST COVERING FIGURE "C” (cont'd) 3 oan | ORDER BYE & S| Go| part |2a9 _ 5 | NUMBER |3 = DESCRIPTION ck-2908 | 1 Ratchet Arm Assembly includes % 1 Arm & Hub Assembly 79 | cK.203q | 2 + + Bushing (Pkg. of 2) a1 | Purana} 1 Retaining Ring (Truarc #5100-100-PP}* 82 1 ++ Washer 83 | cK-i23a | 1 Nylon Thrust Washer e4 | PHW-1224] 1 Wave Spring Washer a5 | ck-18a | 1 Nylon Thrust Washer 86 | cK4i7A | 1 ++ Washer 87 | cK-2964 | 1 « Clevis with a8 | PHR305A| 1 - Retaining Ring (Truare #5100-37-PP)** 89 | ck2s7a | 1 Swivel Pin with 90 | PHR.2068 | 1 Retaining Ring (Truore #5100-56-PP}** a1 | cK125a | 1 Ratchet Pawl Assembly with 92 | cK-308a f 1 Shoulder Bushing 1 Washer (1/4 Plain) 1 Screw (1/428 x 1” Soc. Ha. Cap) oK.3004 | 1 Spring cK3I7A | 1 - Spring with 2 Nuts (5/16-24 Hex) cK3IBA ] 1 - Shouldered Set Collar wik 1 rew (10-32 x 1/4 Soc. Cup Pt.) Ck-29A | 1 (Pkg. of 2) CK157A | 1 + Pilot Light Cover Plate with 1 Cover Plate Gasket 2 Screws (10-24 x 1/2 Truss Hd.) CK530A | 1 Rocker Stop Assembly with 2 Shims 2 +++ Lock Washers 2 +. Screws (3/8-16 x 1" Hex Hd. Cap) ck3624 | 1 Switch (A.B Bulletin Cat. #802 TD Series D) (Includes CK-214A) cke2ua | 1 Contact Block For Above Switch (4-8 Bulletin, Cat. #X-166558) 4 Screws (10-32 x 2” Rd. He.) ckas1a | 1 Switeh Am ck2ua | 1 Switch (A-B Bulletin, Cat. #8027-NX27 Series D} (Includes CK-214A) C244 | 1 |... Contact Block For Above Switch (A-B Bull, Cat, #X-166558) * Remove with Truarc Pliers #0400 or Equivalent ** Remove with Truarc Pliers #0200, 0209 or Equivalent Page 15SECTION | DRIVE ARM ASSEMBLY Figure D ~ Geat Reducer & Related Parts Page 16SECTION | “PARTS LIST COVERING FIGURE "D’” . DRIVE ARM ASSEMBLY. > & | orver sy E «Z | PART 285 . © | nuwger [3°3 DESCRIPTION T 7 Switch Bracket 2] ckao1aA | 1 Threaded Sleeve with 3 2 Nuts 7/8-14 Hex Jam 4] ckK-4o2a | 1 Solenoid Plunger with 5 | CK403a | 1 +» Spring 6 1 +s Washer 7 | PHA} 1 +» Retaining Ring (Truare '5100-S0-PP)* 8 | ck404a | 1 . Solenoid sich 9 4 « Screws (8-32 x 5/8 Soc. Hd. Cap) 10 4 Nuts (8-32 Hex) ni | ck407A | 1 Clevis Pin with Cotter 2 1 Angle Bracket 13 4 -Setews (1/4-20 x 5/8 Hex Hd. Cap & Lock Washers) wu] CK-4a6a | 1 «Goat Reducer with 18 1 Oil Drain Plug 16 1 Oil Level Plug 17 1 Oil Filer & Vent Plug 18 4 |.0 022 Sorews (3/8-16 x 1” Hex Hd. Cap & Dock Washers) ee] CK-4394 | 1 |... Bearing Set For CK-446A Gear Reducer - 7/8" Shait) (Consiete of two Timken Beazing Cups No. 07196, type TS and two Timken Bearing Cones No. 07087, Type TS) sist] CK-43A | 1 - Replacement Shaft Kit For CK-446A Gear Reducer - (7/8 Shalt) with Se} cK4a2a | 2 | Gaskets (Winsmith No. A4610) Pka, of 2 Nhe] CK-4Q4A | 2 + Grease Seals (Victor No, 64196) Pkg. of 1 jstewa] CK-451A | 1 Slow Speed Worm Gear - (7/8 Shaft) stows | = CK-438A | 1 Bearing Set For CK-446A Gear Reducer - (5/8”” Sh (Consists of two Timken Bearing Cups No. 65185, type TS tand two Timken Bearing Cones No. 05062, type TS) CK-452A | 1 — |... High Speed Worm & Shaft Integral - (5/8” Shaft) with cK-4534 | 1 - » Gasket cK-a544 | 1 |... 2. Grease Seal (Victor No, 64098) CK-448A +++ Geat Oil For CK-446A Gear Reducer (one Quart) CK-408A | 1 |... Shoulder Stud with ‘Nut (1/4-20 Hex) PHR305A| 1 « «Retaining Ring (Truaze #5100-37-PP)** cK-A0A | 1 |... Arm Assembly wieh Kala | 2 Bearings (Thomson #6L6-F Type 5) Pka. of 2 cK4i6A | 1 |... Roller cKal7A | 1 Pin PHR-308A) 1 + Rotaining Ring (Truarc #5100-25-PP)** ck-a2ia | 1 Switch (A-B Bulletin Cet. #802TNX25 Special with ‘Smooth Shaft) (Includes CK-214A) jcwn] — CK-214A | 1 + + «Contact Block For Above Switch (A-B Bulletin Cat. #X-166558) * Remove with Truare Pliers #0209 or Equivalent ** Remove with Truarc Pliers #0200, #9209 or Equivalent (Parts continued on next page) Page 17SECTION | DRIVE ARM ASSEMBLY Page 18 PARTS LIST COVERING FIGURE "D" (cont'd) 5 > 3 ow = |orversy |Eas Bo] part | 2eG = | numper |S = DESCRIPTION ~ | cKaza | 1 ~ One Way Roller (Includes Washer & Nat) wish CK-422-2A) 1 Spring Kara | 1 Switch Arm with 1 2 + Screws (10-32 x 1-3/4 Soc. Ha. Cap) PESsIA | 1 Switch (A-B Bulletin Cot. #802T-ATP, cka2aa | 1 + Switch Atm wits 1 » Screw (10-32 x 1"" Soe. Ha. Cap) 1 « « Nut (10-32 Hex) cK.a298 | 1 © Switch Roller wh 1 + Shoulder Sezew (Special) 1 + Nut (8-32 Hex) Ck.4478 Feed Crank wish 1 Key (3/16 Sq. x 3/4 Lona) 1 Set Screw (5/16-18 x 1/2 Soc. Cup Pt.) ckas5A | 1 Adjustable Cam Ring wish 1 +s» Set Screw (5/16-18 x 7/16 Soe. Full Dog Pt.) a7 | cks9a | 1 Spherical Rod End with #8 1 + Spacer Washer 4 1 Screw (5/16-24 x 1" Hex H@. Cap) 0 1 + Nut (5/16-24 Hex) si | Ck316a | 1 «Feed Push Rod s2 | CK3q4a | 1 ‘nm wins 53 2 +» Scrows (1/4-20 x 5/8 Soc. Flat Ha.) s | cKasza | 1 Pivot Stud wish 55 Washer 2 1 Nut (1/4-20 Hex) CKA35A Lever Arm Assembly includes s7 | ck436a | 1 Lever Arm sa | ckas7a | 1 + Roller a | cKai7a | a {Pin 28 | PHR- 8 = y 2 Joroer ey | Eas a | parr | 285 & [NUMBER | 5 = DESCRIPTION 1 T Control Box (See Fig. NE” Page 24) 2 | ckassoa} 1 Cable (12 conductor AWG #16 Cable) 3 | cka5a5a] 1 Cable (4 conductor AWG #14 Cable) 4 | Pppigza| 1 + Dump Pipe s | ckase9a| 1 + Relief Valve 6 | PPPa5A| 1 Hose Assembly th | PF-algoA| i Intake Strainer Assembly att, | CK-1288A] 1 Hose (From Filter To Cooler) wits 2 Clamps stows | CK-293A] 1 Hose (From Cooler ‘To Machine) wits 2 - Clamps 7 | ck-t3e8| 1 + Pump (Hypro) (See Page 34 For Viking Pump) ststn| CH37IA | 1 Pump Bracket sist | PF-2200 | 1 |... Flex Bolt Mounting wico 2 + + Washers (5/16 Plain) 2 + - Nuts (5/16-18) 8 | Pppasaal 1 Side Outlet Elbow shin | PPP-IS2A} 1 Nipple @"| PF-1036¢] 1 + Base with Pramc| 4 + Flex Bolts with 8 Washers (5/16 Plain) 8 Nuts (5/16-18) 4 Spacers 10 | PMo-560a} 1 ump Motor (For 230/460 Volt, 60 Hz) 10 | PMO-562A} 1 Pump Motor (For 220/380 Volt, 50 Hz) 10 | PMo-563A} 1 Pump Motor (For 440 Volt, 50 Hz) 10 | PMO-5644) 1 Pump Motor (For 208 Volt, 60 2) u | pppaga} 1 Hose Assembly 12 | ck-764a | 1 Shoe swith 1 Washer 1 + - Screw (3/816 x 1"” Hex Ha. Cap) 13 | Ckaozac| 1 Rear Rail with 7 =» Washers 5 Screws (3/8-16 x 1-3/4 Hex Hd. Cap) . 2 Shoulder Screws (3/8 Dia. x 1" Soc. Hd. with 5/16-16 x 1/2 Th’d.) 14 | PMo-345a) 1 + Blower Motor (For 230/460 Volt, 60 H2) 14 | pMo-3¢7al 1 Blower Motor (For 220/380 Volt, 5O Hz) 14 | PMo-3o1a] 1 Blower Motor (For 440 Volt, 50 Hz & 208 Volt, 60 Hz ols, | CKa367A| 1 Pufley with Set Screw (Parts continued on next page) Page 31SECTION IV BASE ASSEMBLY Page 32 PARTS LIST COVERING FIGURE "“H"" (cont'd) g ze 2 | ORDER BY [Ea al parr [Zuid E | NUMBER [5 2 DESCRIPTION 15 | CK-1375A [1 Guard with 1 + Sctew (1/4-20 x 1/2 Hex Hd, Cap) 1 Lock Washer 1 «= Nut (1/4-20 Hex) ie | ck-2267a | 1 = YY!" Belt (Mfg. #3430) 7} CK-1365A | 1 Blower Assembly with 18} CK-366A | 1 Pulley with Set Screw show | CK-12544 = Oil Cooler with 6 Screws (10-24 x 1/2 Truss Ha.) 6 Nuts (10-24 Tinnosman) io | ck.r7298 | 1 Chain with 2 + Screws (1/4-20 x 5/8 But. Hd, Cap) 2 Washers Zl + Nuts (1/4-20 Hex) 20 | Pr-246a | 2 Ale Vent (Pka. of 1) 21 | Pr243A | 2 Cover (Pka. of 1) slit] PF-247A | 2 Hold Down Spring (Pkg. of 1) le] PE-244a | 2 + Gasket (Pko. of 1) 22 | P2604 | 2 + Clamp Assembly (Pka, of 1) with 23 | Pr270a | 2 +. + Tee Handle Assembly (Pkg, of 1) 24 | pr.257A | 2 Stand pipe (Pka. of 2) with Pr-2sea | 2 « - Washer (Fiber) (Pka. of 2) 2 | pr-2594 | 2 - Draincock (Pkg. of 1) stewa] CK-1760A | 1 - Back Panel & Door Assembly with 3 Nuts (Tinnesman J-Nut) 3 1 Screws (1/4-20 x /8 But. Ha, Cap) 3 Screws (10-32 x 1/4 But. Ha, Cap) 3 Lock Washers (Shakeproof #10 Style 1) seta | PNP-207A | 1 Oil Flow Diagram Pr-2e8c | 1 Tee Handle with 2 Screws (8-32 x 1/4 Rd, Ha.) 1 Washer (3/8 Shakoproaf) 1 Not (378-24 Hex Jam) stots | CK-1766A | 1 7 stom | PHS-50A : «+ Hex Key Kit stom | CH-599A_ | 1 Foam PadSUNNEN CK-1388A PUMP IS HYPRO PUMP MODEL 510C-GH (10 GPM) CAUTION: ORDER PARTS ON THIS PAGE DIRECT \ FROM THE PUMP MANUFACTURER ONLY. ! Sunnen corries no stock on these parts except for Item 10 which is sold by Sunnen as Part No. PF-177A Seal Kit. IMPORTANT In ordering parts give PART NUMBER third column) and PART DESCRIPTION {fourth col umn), Alzo give comolete medel number of pump. Reference numbers {fist columal are used only 10 ‘entity parts im drawing, donot vie a order Rel, Nov Hypro Ne: Rog. Roe Description ) 11 251-C510 COVER for 10 GPM Model 2 4 222018 CAP SCREW 31. 401-C510 ROTOR for 10 GPM Mode! 4 5 1001-10 ROLLER (Buno-N) for 10 GPM Model 6 1 1721-86 O-RING GASKET(Viton) 7 2 2210-4 HEX HEAD CAP SCREW 8 2 2810-13 SHIELD 9 1 152-C500 BODY for 10 GPM Model * 10 1 2120-3 MECHANICAL SEAL (Viton) ORDER DIRECT FROM M1 2270-26 WASHER Hypro Division 121 1410-53 SLINGER RING Lear Siegler, Inc. 211 550-510 HOLLOW SHAFT for 10 GPM Model 375 Fifth NW. ) 22° 2 230-17 SET SCREWS St. Paul, Minnesota 55112 2 1 1610-11 KEY 24 1 1800.3 RETAINING RING 25 2 2000-9 BALL BEARINGS 2% 2 1810-13 RETAINING RINGS 27 1 700-C500 BEARING HOUSING 28 1 2820-33 TORQUE ARM 2 2210-27 TORQUE ARM BOLTS * Available from Sunnen as Part No. PF-177A Page 33SECTION IV CAUTION: USE THIS PAGE FOR CYLINDER KINGS PRIOR TO SERIAL NO. 2925 BASE ASSEMBLY (SEE PAGE 30 FOR CYLINDER KINGS WITH HYPRO PUMPS) of Machine Equipped 5 t Page 34PARTS LIST COVERING FIGURE "J" PART g 3 JORDER BY. | NuMBER QUANTITY PER MACHINE DESCRIPTION 1 | Praga] 1 Pump Assembly (Viking) wis 4 + « Screws (3/8-16 x 1"” Hex Hd. Cap 2 | PPP.O3A] 1 - Adapter shown | PF-LO52A | 1 + Seal Kit (Viking) NOTE: All other Parts same as Cylinder Kings with Hypro Pumps, shown on Page 30. Page 35SECTION V HONE UNITS STANDARD HEAD & TUBE ASSEMBLY RANGE 3.0°(76mm)-5.0‘‘(127mm) (NOT PART OF CK-10-SOLD SEPARATELY) ®©®®® OG Figure K PARTS LIST COVERING FIGURE "K’" S an) a | er’ [GBs a 2a6 B) wuser |3" 3) cescrprion CK-3005A | 1 |... Standard Head & Tube Assembly 1 | ck-1g20, | 2 - Drive Tube-Lower Half includes 2 | CK30334") 1 Universal Ring with AN-621C 1 Serew (Pkg. of 4) Consists of 3] ansaa | 2 «Screws (5/16-24 x 15/32 Soc. Hd.) stom| — PHS-698A 2 oe - Screws (5/16-24 x 3/8 Soc. Hd.) 4] cK18504 | 1 + Lower Feed Rod & "U" Joint Assembly with 5 | cKassia | 1 sees Bushing 6 | ck-is60A | 1 Tamust Bearing 7 | cKsowc | 1 Standard Hone Head Assembly with a | cKso1sa | 1 Wedge 9 | ck-s0204 | 1 Push Pin Set (4 Pins) aMi,| CK-30294 |} Pressure Pin with Spring & Retainer * Not recommended to be purchased separately Page 36SECTION V MIDGET HEAD & TUBE ASSEMBLY RANGE 2.0°" (51mm) - 3.0” (76mm) (NOT PART OF CK-10-SOLD SEPARATELY) PARTS LIST COVERING FIGURE "L”” s 2 | oRDER BY a PART © | wumper DESCRIPTION CK-20054 - Midget Head & Tube Assembly 1 | ck-24208 - Drive Tube-Lowor Halt ineludes 2 | cK-2033a* - Universal Ring with 3 | CK-24230 Screws (5/16-24 x 3/16 Soe, Ha.) afiat, | PHS-6984 2-1 Screws (5/16-24 x 3/8 Soc. Hd.) 2" | ck-24508 Lower Feed Rod & "U" Joint Assembly with 8 | PBR-26a ‘Thrust Bearing (Neiman #°T-015) 6 | cK-2010c idget Hone Head Assembly with 7 | CK-20158 » Wedge 8 | CK-20208 * Push Pin Set (4 Pins) alist, | CK-20284 112.1 Pressure Pin with Spring 6 Retainer * Not recommended to be purchased separately (Parts continued on next page) Page 37SECTION V JUNIOR HEAD & TUBE ASSEMBLY RANGE 2,6” (66mm) -3.5'" (89mm) (NOT PART OF CK-10-SOLD SEPARATELY) ® ® ia eh PARTS LIST COVERING FIGURE "“’” 7 a] 2 | onver sy [FeAl a | part [2h & | numeer [53 DESCRIPTION cK-2605A | 1 Junior Head & Tube Assembly 1 | cx-e20a | 1 Drive Tube - Lower Half includes 2 | cKaosan® ff 020 25 Universal Bing wich AN-621C 1 Screw (Pkg. of 4) Consists of AN-621A | 2 + Screws (5/16-24 x 15/32 Soc. Hd.) PHS-6984 | 2 Screws (5/16-24 x 3/8 Soc. Hd.) CK-18508 | 1 Lower Feed Rod & '"U" Joint Assembly with CK-18614 | 1 + Bushing CK-18608 | 1 - Thrust Bearing ck.2610¢ | 1 junior Hone Head Assembly with cK-3015A | 1 «Wedge ck-26208 | 1 + Push Pin Set (4 Pins) CK-26298 | 1 ‘Pressure Pin with Spring & Retainer * Not recommencied to be purchased separately. Page 38SECTION V LARGE HEAD & TUBE ASSEMBLY RANGE 4.0” (102mm)-8.0 (203mm) (NOT PART OF CK-10-SOLD SEPARATELY) © @ ® Figure N PARTS LIST COVERING FIGURE "N’ » & | onversy [2 2 B | wuser [28S a g Be 53 DESCRIPTION cK-4005a | 1 ~ Large Head & Tube Assembly 1 | cK-400a | 1 12s Drlve Tube = Lower Half includes 2 | cK-3033a¢] 1 Universal Ring with ansaic | 1 = Serew (Pkg, of 4) Consists of 3 | aneaia | 2 + Seravs (5/16-24 x 15/32 Soc. He.) sit, | Pus-caea | 2 : Screws (5/16-24 x 3/8 Soc. Hd.) 41 cK-aoosa | 1 Lower Feed Rod & ""U" Joint Assembly with 8 | ck-tsia | 1 Bushing 6 | cK-ie60a | 1 Thrust Beating 7 | cK-aowc | 1 Jiinior Hone Head Assembly with @ | cKaoisa | 1 «Wedge 9 | cK-4o20a | 1 Push Pin Sot (4 Pins) stish| cK-40294 | 1 Pressure Pin with Spring & Retainer * Not recommended to be purchased separately. Page 39This equipment, like any machinery, may be dangerous if used improperly. Be sure to read and follow the instructions for proper operation of the ment.