FLOW CALCULATION Date: 17/03/2015
Static Pressure (Ps) 192 mmWG
Dynamic Pressure (Pd) 7 mmWG
area 1.0833 meter
Temperature 300 Co
Gravitational Force (g) 9.8 m/sec
Barometric Pressure (b) 9500 mmWG
Barometric Pressure at sea Level (b0) 10333 mmWG
Specific Density (r0) 1.285 kg/Nm3
Density (r) r = r0x273/273+Tempx(950/1013x10333+Ps)/10333
Density (r) = 0.57 kg/m3
Velocity (V) = Ö2gxPd/r
Velocity (V) = 15.46 m/sec
Flow (Q) = Area xV
Flow (Q) = 16.74 m3/sec
Flow (Q) = 60280.83 m3/hr 26938.5513
Initial Temperature of Hot Air (T1) 491 Co
Final Temperature of Hot Air (T2) 120 Co
Temperature Difference (DT) (T1 - T2) Co
Temperature Difference (DT) 371.00 Co
Heat Capacity of Hot Air (Cp) 0.244 Kcal/kg/Co
Heat Transfer (QT) QT = rxQxCpxDT
Heat Transfer (QT) 3133582.26 Kcal/hr
Kcal required for 1 ton of steam (ST) 695003 Kcal/ton steam
(From 80 Co, 1.661 MPa to 380 Co, 1.26 MPa)
Total Steam Genaration QT/ST
Total Steam Genaration 4.51 tons/hr
Normalised Flow (QN) 27837.290511 Nm3/hr
Heat Available on Basis of Normal Flow 3238126.6088 Kcal/hr
Steam Generatin on Basis of Nomal Flow 4.6591548652 tons/hr
What are the factors affecting the number of cyclone stages in preheater
As a rule, the throughput and moisture content of the raw materials and fuels, which have to be dried by the remaining exhaust gas h
Pressure drops in 6 stages preheater are comparable to or even less than that in a 4 stage preheater of old designs because in old de
even now greater than 6 stage.
Pressure drop Fuel Gas
[Link] Stages PH exit temp C
(mbar) (kcal/kgck) Nm3/Kg ck
4 28-30 350 800 1.65
5 32-37 300 750 1.55
6 40-45 270 700 1.45
L-III CCL (5 stages) 43-45 295-300 695 1.44
L-III
Clinker Production TPD TPD 6700.00
Clinker Production TPH TPH 279.17
ID fan Flow design m3/hr 1000000.00
Top Temperature C 300.00
Density kg/m3 0.62
ID fan Flow design nm3/hr 482314.65
PH specific air flow design nm3/Kg ck 1.73
Actual Clinker Production (TPD) TPD 6700.00
Actual Clinker Production (TPH) TPH 279.17
Actual Flow m3/hr 790000.00
Actual Top temp C 270.00
Density kg/m3 0.65
Actual flow nm3/hr 402074.06
Kcal requiredPH
forspecific
1 ton ofairsteam
flow actual
(ST) nm3/Kg ck 1.44
Kcal/ton steam 695003
Kcal/kgck at PH top kcal/kg ck 122.40
Heat at PH top Kcal/hr 34170344.65
SP Generation at 300C of PH top temp MW 4.00
Kcal/MW at 300C 30.60030864072 32.20
SP Generation at 270C of PH top temp 3.80
yclone stages in preheater kiln system?
d by the remaining exhaust gas heat, decide whether 2, 3, 4, 5 or 6 cyclone stages are used.
r of old designs because in old design for 4 stage pressure drop was 50 to 55mbar which is
an 6 stage.
ID
fanPower Affanity La
kwh/ton
5.75 CFM2 = CFM1 * (R
6.05 Pressure2 = Pressure1
6.3 Power2 = Powe1 * (R
5.5
For 11000 TPD keeping 1.44NM3/kg ck
nm3/hr 660000
m3/hr 1306907.08
Kcal/kgck at PH top kcal/kg ck 61.66
Heat at PH top 28262520
SP Generation at 270C of PH top temp 1.92
Affanity Laws
CFM2 = CFM1 * (RPM2/RPM1)
Pressure2 = Pressure1 * (RPM2/RPM1)2
Power2 = Powe1 * (RPM2/RPM1)3
Clinker PH top Flow PH Top Temp Top SP MW
Stages
production TPD (Nm3/kg ck) C Kcal/kg Generation
5 stages 6700 1.36 300 128 4
6 stages 6700 1.44 270 122.4 3.8
6 stages 11000 1.44 270 61.66 1.92
