2005 Toyota RAV4

2005 GENERAL INFORMATION Service Specifications - RAV4

2005 GENERAL INFORMATION

Service Specifications - RAV4

STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH

[Link]

Microsoft
Tuesday, July 21, 2009 [Link]
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

Fig. 1: Standard Bolt Specification Chart

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

SPECIFIED TORQUE FOR STANDARD BOLTS

Fig. 2: Standard Bolt Specification Tightening Torque Chart [Link]

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HOW TO DETERMINE NUT STRENGTH

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 3: Standard Bolt Specification Chart
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

Use the nut with the same number of the nut strength classification or the greater than the bolt strength
classification number when tightening parts with a bolt and nut.

Microsoft
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

Example: Bolt = 4T

Nut = 4N or more

MAINTENANCE
SERVICE DATA

[Link]
Fig. 4: Service Data Specification Chart (Body)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

TORQUE SPECIFICATION

BODY - TORQUE SPECIFICATIONS

Part tightened N.m [Link] [Link]
Seat -to- Body 37 375 27
Front side 113 1,150 82
Front suspension crossmember -to- Body
Rear side 157 1,600 115
Rear suspension member -to- Body 127 1,300 94

ENGINE MECHANICAL
SERVICE DATA

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 5: Service Data (Engine Mechanical) (1 Of 4)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Microsoft
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]

Fig. 6: Service Data (Engine Mechanical) (2 Of 4)

Microsoft
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

[Link]
Fig. 7: Service Data (Engine Mechanical) (3 Of 4)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Microsoft
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 8: Service Data (Engine Mechanical) (4 Of 4)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

TORQUE SPECIFICATION

Microsoft
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]

Fig. 9: Engine Mechanical - Torque Specifications Chart (1 Of 3)

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Microsoft
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]

Fig. 10: Engine Mechanical - Torque Specifications Chart (2 Of 3)

Microsoft
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Fig. 11: Engine Mechanical - Torque Specifications Chart (3 Of 3)]

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

[Link]
EMISSION CONTROL
TORQUE SPECIFICATION

EMISSION CONTROL - TORQUE SPECIFICATIONS

Part tightened N.m [Link] [Link]
PCV valve -to- Cylinder head cover 19 193 14
Charcoal canister protector -to- Body 5.0 50 44 [Link]
No. 1 exhaust manifold heat insulator -to- Exhaust manifold 12 120 9
No. 2 exhaust manifold heat insulator -to- Exhaust manifold 12 120 9
No. 1 manifold converter heat insulator -to- Exhaust manifold 12 120 9
No. 2 manifold converter heat insulator -to- Exhaust manifold 12 120 9
A/F sensor -to- Exhaust manifold 44 450 33
Exhaust manifold -to- Cylinder head 37 377 27
Exhaust manifold stay -to- Exhaust manifold 44 450 33
Exhaust manifold stay -to- Cylinder block 44 450 33
Exhaust manifold -to- Front exhaust pipe 43 438 32
Front exhaust pipe -to- Center exhaust pipe 49 450 36
Heated Oxygen sensor -to- Center exhaust pipe 44 450 33
Center exhaust pipe -to- Tail exhaust pipe 49 450 36

SFI
SERVICE DATA

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 12: Service Data Specification (SFI)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

TORQUE SPECIFICATION

SFI - TORQUE SPECIFICATIONS

Part tightened N.m [Link] [Link]
Fuel tank vent tube set plate -to- Fuel tank 3.4 35 30 [Link]
Air cleaner inlet -to- Body 5.0 55 48 [Link]
Air cleaner assembly -to- Air cleaner bracket 5.0 55 48 [Link]
Air cleaner assembly -to- Cylinder head cover 5.0 55 48 [Link]
Delivery pipe -to- Cylinder head 20 205 15
Fuel pressure pulsation damper -to- Delivery pipe 9 90 80 [Link]
Fuel tank band -to- Body 40 410 29
Fuel tank protector -to- Fuel tank 5.5 56 49 [Link]
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

Fuel sender gauge -to- Fuel tank 1.5 15 13 [Link]

Fuel pump and sender gauge assembly -to- Fuel tank 4.0 40 35 [Link]
Throttle body -to- Intake manifold 30 305 22
Camshaft timing OCV -to- Cylinder head 9.0 90 80 [Link]
VSV for CCV -to- Body 9.0 90 80 [Link]
Charcoal caniter protector -to- Body 5.0 50 44 [Link]
Engine coolant temperature sensor -to- Cylinder head 20 200 15
Intake manifold -to- Cylinder head 30 305 22
Knock sensor -to- Cylinder block 20 204 15
A/F sensor -to- Exhaust manifold 44 450 33
Heated Oxygen sensor -to- Exhaust manifold 44 450 33
Accelerator pedal assembly -to- Body 5.4 55 48 [Link]

[Link]
ECM bracket -to- Body 9.0 90 80 [Link]

COOLING
SERVICE DATA

Fig. 13: Service Data Specification (Cooling)

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

TORQUE SPECIFICATION

COOLING - TORQUE SPECIFICATIONS

Part tightened N.m [Link] [Link]
Drain plug -to- Engine 5.0 51 44 [Link]
Water pump -to- Cylinder block 9.0 92 80 [Link]
Water pump pulley -to- Water pump 26 265 19
Water inlet -to- Cylinder block 9.0 92 80 [Link]
Generator -to- Cylinder block 52 530 38
Generator -to- Cylinder block 21 214 15
Wire clip -to- Generator 7.7 78.5 68 [Link]
Generator wire -to- Generator 9.7 99 86 [Link]
Hood lock -to- Upper radiator support 8.0 82 71 [Link]
No. 1 cooling fan -to- Upper radiator support 5.0 51 44 [Link]
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

No.2 cooling fan -to- Upper radiator support 5.0 51 44 [Link]

Upper radiator support -to- Body 10 102 74
Nut -to- Radiator Lower tank 12 122 10
Oil cooler pipe -to- Radiator lower tank 14.7 150 11
Fan shroud -to- Cooling fan motor 4.0 41 35 [Link]
Fan (No.1 cooling fan) -to- Cooling fan motor 6.0 61 55 [Link]
Fan (No.2 cooling fan) -to- Cooling fan motor 4.0 41 35 [Link]

LUBRICATION
SERVICE DATA

[Link]
Fig. 14: Service Data Specification (Lubrication)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

TORQUE SPECIFICATION

Microsoft
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 15: Lubrication - Torque Specifications
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

IGNITION
SERVICE DATA

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

Fig. 16: Service Data Specification (Ignition)

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

[Link]
TORQUE SPECIFICATION

IGNITION - TORQUE SPECIFICATIONS

Part tightened N.m [Link] [Link]
Spark plug -to- Cylinder head 19 194 14
Ignition coil (w/ Igniter) -to- Cylinder head cover 9.0 92 80 [Link]
Camshaft position sensor -to- Cylinder head 9.0 92 80 [Link]
Crankshaft position sensor -to- Timing chain cover 9.0 92 80 [Link]
Engine under cover -to- Body 5.0 51 44 [Link]
Air cleaner bracket -to- Cylinder head cover 5.0 51 44 [Link]

STARTING
SERVICE DATA

Fig. 17: Service Data Specification (Starting)

Microsoft
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

TORQUE SPECIFICATION

STARTING - TORQUE SPECIFICATIONS

Part tightened N.m [Link] [Link]
Starter wire -to- Starter 9.8 100 87 [Link]
Starter housing -to- Magnetic switch 5.9 60 52 [Link]
End cover -to- Field frame 1.5 15 13 [Link]
Field frame -to- Armature assembly 5.9 60 52 [Link]
Lead wire -to- Terminal C of starter 5.9 60 52 [Link]
Terminal nut -to- Terminal C of starter 17 173 13
Terminal nut -to- Terminal 30 of starter 17 173 13

[Link]
End cover -to- Magnetic switch housing 2.5 26 23 [Link]
Starter -to- Transaxle 37 377 27

CHARGING
SERVICE DATA

Fig. 18: Service Data Specification (Charging)

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

TORQUE SPECIFICATION

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 19: Charging - Torque Specifications
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

CLUTCH
SERVICE DATA

Fig. 20: Service Data Specification (Clutch)

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

TORQUE SPECIFICATION

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 21: Clutch - Torque Specifications
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

MANUAL TRANSAXLE
SERVICE DATA

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 22: Service Data Specification (Manual Transaxle) (1 Of 7)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]

Fig. 23: Service Data Specification (Manual Transaxle) (2 Of 7)

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

Fig. 24: Service Data Specification (Manual Transaxle) (3 Of 7)

[Link]
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Microsoft
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 25: Service Data Specification (Manual Transaxle) (4 Of 7)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Microsoft
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 26: Service Data Specification (Manual Transaxle) (5 Of 7)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 27: Service Data Specification (Manual Transaxle) (6 Of 7)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 28: Service Data Specification (Manual Transaxle) (7 Of 7)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

TORQUE SPECIFICATION

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]

Fig. 29: Manual Transaxle - Torque Specifications (1 Of 2)

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 30: Manual Transaxle - Torque Specifications (2 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

AUTOMATIC TRANSAXLE (U140F)

SERVICE DATA

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

Fig. 31: Service Data Specification (Automatic Transaxle (U140F))

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. [Link]
TORQUE SPECIFICATION

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 32: Automatic Transaxle (U140F) - Torque Specifications
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

AUTOMATIC TRANSAXLE (U241E)

SERVICE DATA

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 33: Service Data Specification (Automatic Transaxle (U241E))
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

TORQUE SPECIFICATION

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 34: Automatic Transaxle (U241E) - Torque Specifications
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

PROPELLER SHAFT
SERVICE DATA

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

Fig. 35: Service Data Specification (Propeller Shaft)

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

TORQUE SPECIFICATION

[Link]
Fig. 36: Propeller Shaft - Torque Specifications
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

SUSPENSION AND AXLE

SERVICE DATA

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 37: Service Data Specification (Suspension And Axle) (1 Of 3)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Microsoft
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 38: Service Data Specification (Suspension And Axle) (2 Of 3)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Microsoft
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 39: Service Data Specification (Suspension And Axle) (3 Of 3)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

TORQUE SPECIFICATION

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]

Fig. 40: Suspension And Axle - Torque Specifications

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

BRAKE
Microsoft
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

SERVICE DATA

[Link]
Fig. 41: Service Data Specification (Brake)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

TORQUE SPECIFICATION

BRAKE - TORQUE SPECIFICATIONS

Part tightened N.m [Link] [Link]
Hub nut 103 1,050 76
Brake pedal -to- Pedal bracket 39 398 29
Brake booster clevis lock nut 26 260 20
Parking brake lever adjusting lock nut 5.4 55 48 [Link]
Master cylinder -to- Brake booster 13 130 9
Brake line union bolt 15 155 11
Piston stopper bolt -to- Master cylinder body 10 100 7
Reservoir -to- Master cylinder body 1.8 18 16 [Link]
Brake booster -to- Pedal bracket 13 130 9
Front brake caliper installation bolt 26 270 20
Flexible hose -to- Front brake caliper 30 310 22
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

Bleeder plug -to- Front brake caliper 8.0 82 70 [Link]

Torque plate -to- Steering knuckle 106 1,090 78
Wheel cylinder installation bolt 10 100 7
Bleeder plug -to- Wheel cylinder 8.3 85 74 [Link]
PS fluid reservoir with bracket -to- Body 8.0 82 70 [Link]
ABS actuator -to- Bracket 5.4 55 48 [Link]
ABS actuator assembly -to- Body 19 195 14
ABS & VSC actuator -to- Bracket 5.4 55 48 [Link]
ABS & VSC actuator assembly -to- Body 15 155 11
Front speed sensor installation bolt 8.0 82 71 [Link]
Front speed sensor harness -to- Steering knuckle 5.0 52 41 [Link]
Front speed sensor harness -to- Front shock absorber 18.5 189 14

[Link]
Front speed sensor harness -to- Body 5.0 52 41 [Link]
Rear speed sensor installation bolt 8.0 82 71 [Link]
Rear speed sensor harness -to- Suspension arm 19 194 14
Rear speed sensor harness -to- Body 5.0 52 41 [Link]
Deceleration sensor -to- Bracket 5.0 52 41 [Link]
Yaw rate sensor -to- Bracket 5.0 52 41 [Link]

STEERING
SERVICE DATA

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 42: Service Data Specification (Steering)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

TORQUE SPECIFICATION

Microsoft
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 43: Steering - Torque Specifications
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

SUPPLEMENTAL RESTRAINT SYSTEM

TORQUE SPECIFICATION

Microsoft
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 44: Supplemental Restraint System - Torque Specifications
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

BODY ELECTRICAL
SERVICE DATA

Microsoft
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 45: Service Data Specification (Body Electrical)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

BODY
TORQUE SPECIFICATION

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]

Fig. 46: Body - Torque Specifications (1 Of 2)

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Microsoft
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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

[Link]
Fig. 47: Body - Torque Specifications (2 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

AIR CONDITIONING
SERVICE DATA

Fig. 48: Service Data Specification (Air Conditioning)

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

TORQUE SPECIFICATION

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 2005 Toyota RAV4
2005 GENERAL INFORMATION Service Specifications - RAV4

AIR CONDITIONING - TORQUE SPECIFICATIONS

Part tightened N.m [Link] [Link]
Condenser -to- Discharge tube 5.4 55 48 [Link]
Condenser -to- Liquid tube 5.4 55 48 [Link]
Compressor -to- Discharge hose 9.8 100 87 [Link]
Compressor -to- Suction hose 9.8 100 87 [Link]
Expansion valve -to- Evaporator 3.5 36 31 [Link]
Steering wheel -to- Steering column 50 500 35
Compressor -to- Engine 24.5 250 18
Pressure plate -to- Compressor 18 184 13
Condenser -to- Body 7.35 75 65 [Link]
Condenser -to- Cap 12.3 125 9

[Link]
Pressure switch -to- Liquid tube 9.8 100 87 [Link]

Microsoft
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