247
247
Service.
This is the cut pages sample. Download all 44 page(s) at: ManualPlace.com
Full download: http://manualplace.com/download/audi-a2-engine-gearbox/
AUDI A2 - Engine and Gearbox
Design and Function
Self-study programme 247
All rights reserved, including the
right to make technical changes.
Audi A2 Engine Gearbox
AUDI AG
Dept. I/VK-5
D-85045 Ingolstadt
Fax 0841/89-36367
040.2810.66.20
Technical status 03/00
Printed in Germany
For internal use only.
2
Contents
Page
Overview
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 l - TDI (55 kW) AMF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 l - 16 V (55 kW) AUA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Engine
Design and function of the 1.4 l - 16 V engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Lambda control of the Euro-On-Board Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . 21
Functional overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Gearbox
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Gearbox design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Double synchronisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Gear shifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Actuators and sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Attention
New
Note
The self-study programme will provide you with information on
design and functions.
It is not intended as a workshop manual!
For maintenance and repairs please refer to the current technical
literature.
3
Audi A2 Engine Gearbox
Overview
Full download: http://manualplace.com/download/audi-a2-engine-gearbox/
Engine
1.4 l - TDI (55 kW) AMF
70 200
63 180
Power output [kW]
56 160
Torque [Nm]
49 140
42 120
35 100
28 80
21 60
14 40
7 20
0 0
0 1000 2000 3000 4000 5000 6000
SSP247_072
SSP247_071
Technical data
Engine code: AMF Firing order: 1-2-3
Design: Turbocharged three- Mixture Direct injection with
cylinder in-line engine induction: pump-nozzle unit
Capacity: 1422 cm3 Turbocharger: Garrett GT 12 turbocharger
Power output: 55 kW (75 PS) with wastegate
at 4000 rpm Exhaust emissions Oxidising catalytic
Torque: 195 Nm at 2200 rpm control: converter and exhaust gas
recirculation
Bore: 79.5 mm
Exhaust emissions standard:EU 3
Stroke: 95.5 mm
Fuel: Diesel, cetane rating at
Compression: 19.5 : 1 least 49 CN, RME
Weight: 130 kg
Please refer to SSP 223 for the design
and function of the 1.4 l TDI pump-
nozzle engine.
The engine code and engine number are
located on the front engine/gearbox flange.
SSP247_026
4
This is the cut pages sample. Download all 44 page(s) at: ManualPlace.com
