Advanced Materials For Reflective Display Applicat
Advanced Materials For Reflective Display Applicat
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Xu Hou
Xiamen University, Xiamen, China
Collaborative Innovation Center, China
Harvard John A. Paulson School of Engineering and
Applied Sciences, Cambridge, MA, USA
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Preface v
1. Introduction 1
Xu Hou
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ABSTRACT
Reflective display shows information on demand by reflecting
visible light via changing colors of one material or different
moving colored materials at the scale of pixels. The increase in the
interaction between human beings and machines has made display
devices indispensable for visual communication. Based on the
materials properties, reflective displays can be driven electrically
by electrophoresis, electrowetting, electrochemical reactions, or
electromechanical forces. Displaying information by reflecting light
is regarded as a green technology because of the advantages of low
energy consumption, comfortable reading and outdoor usage. In this
chapter, the materials and devices of several popular and potential
reflective displays, including electrophoretic display, electrowetting
display, electrochromic display, cholesterol liquid crystal display,
photonic crystal display, interferometric modulator display and
liquid powder display, will be discussed in details based on the
requirements of light manipulation and device function. The chapter
1. Introduction
V on on on
on
on
on
off on off on off
on on on
Figure 1. Schematic drawing of the electronic digital display principle. The left-top is the curve
of driving signal and the left-bottom is the sketch of the front-plane material showing white
and black colors driven by the signal to switch on and off, respectively. Right: a letter “I” is
shown in black by switching on the corresponding pixels or segments.
viewing angle and flexibility and are based on the high contrast between
(mostly white) paper and dark colored ink (liquid containing pigments or
dyes). On the other hand, many electronic paper technologies hold static
text and images indefinitely without electricity, which holds the advantages
of low energy consumption. Therefore, the reflective display is regarded as
a green technology because of the advantages of low energy consumption,
comfortable reading and outdoor usage.
This chapter focuses mainly on the property requirements, the
design and development of the advanced materials for reflective display
applications. The basic working principle and display device structures
will be introduced to the readers. Based on working principles and the
fabrication technologies, materials are designed and developed to satisfy
device manufacturing and functioning requirements. From this, the readers
can get to know how this technology has been started, and how materials
have been developed driven by applications. The main technologies of
reflective displays and related materials, including the display functional
materials and the supporting materials for device integration, will be
discussed from the molecular structure level to the device structure level.
It covers the basic knowledge for reflective display applications, giving the
hint about how to find out existing materials or designing new materials
to fulfill a functional device application.
The electrophoretic display was first presented in 1973 (Ota et al. 1973).
It was an idea about placing two bi-chromo-color pigments in the glass
cavities and controlling the movement of particles to switch between
two colors for display applications. In the following decades, people
have tried to understand the mechanism and develop a model for
commercializing the electrophoretic displays (Ploix et al. 1976, Dalisa 1977,
Comiskey et al. 1998, Huitema et al. 2005, Huitema et al. 2006,
Yu et al. 2007, Henzen 2009, Christophersen et al. 2010). The major
breakthrough was made in 1998 by Jacobson et al. who reported a novel
material and design overcoming the most critical shortcoming of the
electrophoretic display at that moment (Comiskey et al. 1998). The original
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sample was made of the microcapsules containing white particles and black
oil. Plenty of work has been done to improve the materials and the devices
(Ploix et al. 1976, Dalisa 1977, Comiskey et al. 1998, Huitema et al. 2005,
Huitema et al. 2006, Lenssen et al. 2008, Christophersen et al. 2010). The
matured mode of the electrophoretic display is encapsulating the dispersion
of the black and the white pigments in a microcapsule, and controlling
the movement of the pigments in the microcapsule by the electrical field,
which is called electrophoretic ink (E-Ink). The electrophoretic ink basically
uses pigments similar to those in regular ink for paper such as books and
newspapers. Therefore these displays have the same agreeable readability
as printed paper.
Nowadays, the microcapsule-based electronic paper displays occupies
almost 90 percentage of the electronic paper products market. The working
principle of the microcapsule-based electrophoretic display is demonstrated
in Fig. 2.
Electrophoresis describes the motion of a charged surface submerged
in a liquid under the action of an applied electric field. Considering the
case of a charged particle, the electrophoretic velocity (U) of the particle is
described by the Helmholtz-Smoluchowski equation,
EP Ex
U , (1)
where ε is the dielectric constant of the liquid, ξEP is the zeta potential of the
particle, Ex is the applied electrical field and μ is the mobility of the particle.
The electrophoretic zeta potential (ξEP) is a property of the charged particle.
Electrophoresis causes movement of charged particles through a stationary
solution. The key factors affecting electrophoretic display function are the
charge density and size of the white and black particles, the viscosity and
dielectricity of the transparent medium, the size of the microcapsules, and
the thickness and dielectricity of the microcapsule shell. Considering the
the display, it appears black, because the incident light is absorbed by the
black particles. The gray scale can be realized by mixing the white and
black particles in a ratio via electrical driving schemes. If the rear electrode
is divided into a number of small picture elements (pixels), an image can be
formed by applying the appropriate voltage to each region of the display
to create a pattern of black and white regions.
first recognized by Beni and co-workers more than three decades ago
(Beni et al. 1981, Beni et al. 1981, Jackel et al. 1982, Jackel et al. 1983). The
reflective display technology based on electrowetting was first realized
and published in 2003 by Hayes and Feenstra at Philips Research Labs
(Hayes and Feenstra 2003).
The schematic drawing of the electrowetting display is demonstrated
in Fig. 3. The hydrophobic insulator layer and micropixels are normally
Figure 3. Schematic displays of electrowetting working principle and device structure. (a) In
an EWD pixel, without applied voltage, a homogeneous oil film spreads over the pixel area
showing the color of the dyed oil (left), with an applied voltage of V, the oil film contracts to
one corner of the pixel, showing the color of the bottom substrate (right). (b) The 3D structure
of an electrowetting display device. (c) Molecular structures of dyes for EWD applications.
The commercially available dyes include Oil Blue N, Sudan Red and Sudan
Blue 673 from BASF, but these materials are weak to light bleaching. Other
dyes like Blue 98, Red 164 have been created by Motorola cooperated with
Cincinnati and the yellow liquid dye from Keystone, for which the black
dye could be formulated (Sun et al. 2007, You and Steckl 2010). Liquavista
has designed and synthesized the anti-UV dye materials including purple,
magenta, blue and cyan as shown in Fig. 3c. Samsung has recently made the
dye series of SK1-SK4, specifically for electrowetting display applications
(Massard et al. 2013).
(2) Insulator and Hydrophobic Materials
Another key material in electrowetting display is the hydrophobic
insulator. As seen from the Lipmann’s equation, the hydrophobicity and
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the dielectric constant of the insulator determine the working voltage and
the reversibility of the electrowetting. In the previous years, the single
layer organic hydrophobic insulators have been investigated intensively,
including Teflon AF (DuPont), Fluoropel 1601V (DuPont), Cytop (Asahi),
Hyflon (Solvay). These materials have good solubility in low surface tension
fluorocarbon solvent for which it is easy to be coated on substrates via spin-
coating, screen-printing or dip-coating, forming the film with a thickness of
0.1–1 µm. This strategy could achieve good electrowetting performance.
However, according to the low dielectric constant of these Teflon materials
of about 2.0, higher voltage needs to be applied for the electrowetting
performance, and the pin-hole of single layer is still the problem for the
EWD devices. Therefore, the double or multiple layers of insulator plus
hydrophobic coating have also been proposed and investigated. This
typically include a layer of insulator like SiO2 (Moon et al. 2002), Si3N4
(Malk et al. 2011), SiOC (silicon-oxide-carbon) (Malk et al. 2011) or ONO
(oxide-nitride-oxide) (Papathanasiou et al. 2008); and the hydrophobic
layer could be either a thin layer of Teflon or other types of vapor deposited
hydrophobic organic layer. This strategy somehow solved the problem of
the pin-hole, however, it needs to be carried at high temperature, making
the device of fabrication more complicated.
(3) Pixel Wall Materials
Another important material in electrowetting display is the pixel wall which
should have the wettability contrast to the hydrophobic bottom to hold the
oil film inside the pixel, and at the same time, to avoid the oil sticking to
or climb over it. The pixel wall material needs to resist to both conductive
liquid phase and the non-conductive oil phase. The photo-patternable resin
like SU-8 has been chosen as the pixel wall materials (Hayes and Feenstra
2003, Heikenfeld et al. 2009, Massard et al. 2013). Recently, other materials
like polyimide have also been investigated for materials compatibility and
easy fabrication purpose.
(Choi et al. 2013). Moreover, ionic liquid has also been considered in the
EWD to avoid liquid evaporation (Chevalliot et al. 2011).
b
Transparent Electrode
Polymer Film
including
E RGB Catenane
Display Micron-Scale
Control Metal Electrode
Soft Active
Matrix
4
4
oxidation oxidation
E=0 E = V1 E = V2
reduction reduction
Figure 4. (a) Schematic figure of electrochromic display device structure and working principle.
(b) The example of multicolor (RGB) electrochromic material ([2]catenane) and its usage in
a display device, reprinted with permission from ref. (Ikeda and Stoddart 2008), copyright
2009 IOP.
O + ne ←→ R, (3)
in which O means oxidized state, ne means the number of electrons and
R means reduced state of an electrochromic material. Depending on the
manipulation of light in the visible or invisible range, electrochromic
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Table 1. The coloring principle, name and color of some inorganic electrochromic materials.
and undoped forms depends on the bandgap magnitude. For the undoped
polymer, the optical bandgap between the highest-occupied -electron band
(the valence band) and the lowest-unoccupied band (the conduction band)
determines the electrochromic properties. In the conducting oxidized state,
conjugated conducting polymers have positive charge carriers, are charge
balanced with counter-anions (p doped) and have delocalized -electron-
band structures. Table 2 summarizes some conjugated polymers and their
colors in different states.
Table 2. Some conjugated conductive polymers and their colors at different states.
Table 3. Some metal coordination complexes and their colors at different states.
b
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Figure 5. The working principles and device structures of the cholesteric liquid crystal display
(a), the photonic crystal display (b), the liquid powder display (c) and the interferometric modulator
display (d).
nanostructures that affect the motion of photons in much the same way
that ionic lattices affect electrons in solids. Photonic crystals occur in nature
in the form of structural coloration and promise to be useful in different
forms in a range of applications. Photonic crystals can, in principle, find
uses wherever light can be manipulated. Electrically tunable photonic
crystals can provide electronic displays clearly with unique properties
(Arsenault et al. 2003, Arsenault et al. 2003, Arsenault et al. 2007).
The working principle of a photonic crystal display is shown in Fig. 5b.
Photonic crystals materials with a periodic modulation in refractive index,
are of exceptionally bright and brilliant reflected colors arising from coherent
Bragg optical diffraction. The photonic crystals can be fabricated into 1D, 2D,
3D via different methods: particle self-assembly, photolithography, drilling,
direct laser writing, etc. The periodicity of the photonic crystal structure
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must be around half the wavelength of the electromagnetic waves that are
to be diffracted. That is ~ 200 nm (blue) to 350 nm (red) for photonic crystals
operating in the visible part of the spectrum. The contrast of the refractive
index of the periodic structure must therefore be fabricated at this scale to
obtain better color efficiency and sensitivity.
Electrical actuation of a photonic crystal ink film was enabled by its
incorporation into a sealed thin-layer electrochemical cell. The device
consists of the photonic crystal composite supported on ITO–glass as
the working electrode, a hot-melt ionomer spacer, and an ITO–glass
counter-electrode. The cell is filled with an organic solvent-based liquid
electrolyte by vacuum filling and sealed with epoxy. It is known that the
electrically responsive polymer in solution as well as in supported films
display reversible electrochemical oxidation and reduction, with the
partial electronic delocalization along the polymer backbone leading to a
continuously tunable degree of oxidation, inducing changes in volume. By
virtue of their continuously tunable state of oxidation, the photonic crystal
films display voltage-dependent continuous shifts in reflected colors.
This technology was initiated by Arsenault et al. in University of Toronto.
At the same time they founded the Opalux Company to commercialize this
technology. For display application, the device fabrication and driving
mode is simple. Each pixel of the photonic crystal display can show its
own color by electrical actuation. Apart from devices, the photonic crystal
material itself is sophisticated, and the stability and range of controllability
is quite limited. Currently, the switching speed is still low and the color is
not bright enough. According to its full color range, photonic crystals may
find applications in other fields besides displays.
(3) Liquid Powder Displays (LPD)
Liquid powder display technology has been developed by Bridgestone.
He called it quick response liquid powder display (QR-LPD) (Sakurai et al.
powder display has the disadvantage of high driving voltage and limited
switching times of < 1 million which makes it difficult to make the display
products, and Bridgestone has recently withdrawn it.
(4) Interferometric Modulator Displays (IMOD)
Interferometric modulator is not a specific material but a structure which
can modulate the light transfer by nanostructures. It makes color in the
same way as the wings of iridescent butterflies or peacock feathers—by
being an imperfect mirror that tunes the color of incoming light before
reflecting it back to the viewer. The principle is show it in Fig. 5d. The
basic elements of an IMOD-based display are microscopic devices that
act essentially as mirrors that can be switched on or off individually.
Each of these elements reflects exactly one wavelength of light, such as
a specific hue of red, green or blue when turned on, and absorbs light
(appears black) when off. Elements are organized into a rectangular array
in order to produce a display screen (Miles 1997).
Mirasol display is the example of IMOD. It is done by small cavities
known as interferometric modulators, tens of microns across and a few
hundred nanometers deep, beneath the glass surface of the display.
Mirasol modulators have been made using techniques similar to those used
to pattern metals and deposit materials in computer chip manufacturing.
It’s the air gap between the back of a glass and a mirror membrane at the
bottom of the modulator that sets the color. The mirror membrane of each
modulator can snap upwards against the glass when a small voltage is
applied, closing the cavity and displaying a black color to the viewer. This
display can show multi-color in one pixel, showing color reflective display
with fast switching without using color filter. However, according to its
sensitivity to the nanometer size cavity, the fabrication is sophisticated and
difficult, resulting in low production yield and therefore high price. So, the
Mirasol appeared with high expectation, but disappeared quickly due to
this fatal disadvantage.
3.1 Electrodes
All display devices require at least one optically transparent electrode. The
electrode substrates comprise an optically transparent, electrically conducted
film coated onto glass or flexible substrates. The optically transparent,
electrically conducted film is usually a transparent conducting oxide such as
tin-dopedindium oxide (ITO), F-doped tin oxide (FTO), or antimony-doped
tin oxide. ITO is ubiquitously used worldwide in numerous optoelectronic
applications, including flat-panel displays; however the indium used in
ITO is scarce. The alternative materials with lower indium content, such
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metal oxides like zinc oxide and cadmium selenide, or organic TFT made of
organic materials. Driven by the huge market of displays, TFT technologies
have developed very quickly and have become a big field. The solution-
processed TFTs have been reported in 2003. Recently, the transparent TFTs
and paper transistors have also been demonstrated and would be applied
either in display technology or other electrical devices.
3.2 Sealants
To make up the device stay in place and not be degraded by contact with the
environment, sealing and fixation have to be applied. From this perspective,
the fabrication of a leak-proof device might be even more important than
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materials can be applied. When the source of vapor is a liquid or solid the
process is called physical vapor deposition (PVD). When the source is a
chemical vapor precursor the process is called chemical vapor deposition
(CVD). Wet process is also called wet coating or printing, based on solution-
phase materials. The deposited layers can also range from a thickness of
one molecule to meters. Recently, the wet process has obtained extensive
attention according to its flexibility in choice of substrate materials, larger
area fabrication, and mild working conditions.
Some materials function differently when prepared via different
technologies. For example, the tungsten oxide, depending on the deposition
method, could be at a very different crystallinity which influences the
electrochromic properties essentially. Vacuum evaporation onto unheated
substrates will produce films with an amorphous structure and high degree
of porosity. Sputtering on substrates heated to 400ºC will produce dense
films with a high degree of crystallinity. Amorphous and porous films have
in general a faster switching speed and a higher optical efficiency. On the
other hand, crystalline films are more stable and will last longer.
For the display applications, when considering the large area film
deposition, the vacuum deposition technologies like electro-deposition
and thermal deposition can be applied; and the wet process technologies
of dip-coating, slit-coating and screen-printing are widely used. When
considering the resolution of a display, the micropatterning technologies
are critical. Currently, the most popular micropatterning technology is
photolithography which can create structures precisely down to a few
nanometer size, and up to micro-, mini- and centi-meters with high
flexibility. This technology is widely used in the display fabrication process
for almost all displays either for pixilation, electrodes patterning, or for both.
Other micropatterning technologies like laser writing, screen-printing and
flexography could also be applied, but with the limitations of slow process,
low resolution and thin film thickness, respectively. Recently, with the
For reflective displays, the materials which can reflect visible light at
different wavelength (color) could be applied. EPDs, EWDs and LPDs show
color switching by mechanically driving different colored materials to the
front of the display. ECDs change colors by electrochemical reaction in the
electrochromic materials. ChLCDs manipulate reflection light by changing
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displays is very strong. The future market will not only be in the normal
electronic displays, but also expanding quickly for wearable electronic
devices, and even the bigger market for smart window/building materials.
The challenge for a display technology is not only to develop suitable
front-plane materials and processing technologies, but also the back-plane
materials like active matrix with fully functioning electronics.
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