Wärtsilä id: DBAB630353 a

Operating and installation instructions

Electronic controller
Type: 2200
Print document on both sides
NOTE:
Translation of the original operating instructions

Siemensstraße 10 - 14
50170 Kerpen
Germany
[Link]

Date Version Language Order No. Item No.

07.2011 006 en - -

1/42
 Wärtsilä id: DBAB630353 a

2 / 42 Operation Instruction Typ 2200

 Wärtsilä id: DBAB630353 a

Table of Contents
1 Basic safety instructions for the electronic controller . . . . . . . . 5
2 Technical data of controller and control cabinet components . . 7
2.1 Power components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.1 Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.2 Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.3 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.4 Fuse protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Control circuit board inputs / outputs . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.1 Optocoupler inputs (E1 - E5), terminals 31 - 40 . . . . . . . . . . . . . . . . 8
2.2.2 Live relay outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.3 Potential-free relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Circuit diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 Device functions and control sequence . . . . . . . . . . . . . . . . . . . . . . . 9
3.1.1 Master switch operation feedback contact. . . . . . . . . . . . . . . . . . . . 10
3.1.2 Control voltage monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.3 Motor fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.4 Differential pressure too high, flushing oil treatment cartridge alarm10
3.1.5 DP – too high, backflushing filter (100 %) . . . . . . . . . . . . . . . . . . . . 10
3.1.6 Key C (number of flushes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.7 Multiple flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.8 DP alarm (flushing frequency monitoring) . . . . . . . . . . . . . . . . . . . . 11
3.2 Display for "Operation" mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3 Text messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3.1 Text display after switching on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3.2 Text display in "Operation" mode. . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.3 Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4 Setting and operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4.1 Setting level - Viewing and selecting parameters . . . . . . . . . . . . . . 13
3.4.2 Setting level - Changing and saving parameters . . . . . . . . . . . . . . . 13
3.4.3 Return to operation level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5 List and description of parameters. . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5.1 P0 Filter type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5.2 P1 Multiple flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5.3 P2 Time-controlled backflushing . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5.4 P3 Time-controlled backflushing . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5.5 P4 Back-flushing time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.5.6 P5 Filling time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.5.7 P6 After-blowing time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.5.8 P7 Cartridge alarm delay time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5.9 P8 DP alarm (flushing frequency monitoring) . . . . . . . . . . . . . . . . . 16
3.5.10 P9 Motor fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5.11 P10 Back flushing time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.5.12 P11 Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.5.13 P12 Test code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.5.14 P14 Pressure compensation time . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4 Description and function of controller . . . . . . . . . . . . . . . . . . . . 19
4.1 Controller type 6.18 / 6.19 / 6.44 . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

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4.2 Controllers of type 6.23 / 6.24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.3 Controllers of type 6.60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.4 Controllers of type 6.61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.5 Controllers of type 6.62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.6 Controllers of type 6.64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.7 Controllers of type 6.72 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5 Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1 Setting values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2 Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.3 Worldwide sales and service network, subsidiaries and
representatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

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1 Basic safety instructions for the electronic

controller
DANGER!
Risk of accidents from improper installation
Installing the controller or the connected equipment improperly may cause the
device to fail and lead to serious or even fatal personal injuries. You must
therefore follow the general safety regulations for equipment in industrial
electrical systems and pay particular attention to the following points:
• The controller must be installed by qualified specialist staff only (as defined
by the guidelines IEC 364, DIN VDE 0105 for electrical equipment).
• The laws, guidelines, directives and regulations for the installation of
electrical equipment which are valid at the location for installation must be
adhered to.
• Settings on devices with protection class IP00 without covers must only be
made by authorised specialist staff when the devices are switched off. The
local regulations for safety and the prevention of accidents must be
observed.
• The controller must only be operated within the permitted area of application.

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2 Technical data of controller and control

cabinet components
2.1 Power components

2.1.1 Supply

Supply L1-L2-L3 direct to 4-pole master switch – Q1 (T1-T2-T3)

2.1.2 Motor control

Motor connection U-V-W direct to motor contactor – K1 (2-4-6)

2.1.3 Power supply

Primary voltages 0 - 220 V, 380 V, 400 V, 440 V, 500 V, 550 V

Secondary voltages
0 V AC - 230 V AC Valve voltage 230 V AC
0 V AC - 115 V AC Valve voltage 115 V AC
0 V DC - 24 V DC Valve voltage 24 V DC
0 V AC - 20 V AC Control circuit board supply voltage

2.1.4 Fuse protection

Fuses in the control cabinet

F1 to F3 each 1 A

Fuses on the control circuit board

Fuse F1 0.8 A T (slow-blow)
Fuse F2 2.0 A T (slow-blow)

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2.2 Control circuit board inputs / outputs

2.2.1 Optocoupler inputs (E1 - E5), terminals 31 - 40

2.2.2 Live relay outputs

Outputs VE1 - VN1 to VE3 - VN3 Terminals 8 - 13

NOTE
The connections and designations depend on the type of filter and can be
found in the respective circuit diagrams.

2.2.3 Potential-free relay outputs

Outputs A1 - A15 Messages 1 - 5 Terminals 16 - 30

(change-over contact)

NOTE
The connections and designations depend on the type of filter and can be
found in the respective circuit diagrams.

2.3 Circuit diagrams

The circuit diagrams for the controller are contained in the appendix of these
operating and installation instructions.

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3 Operation
3.1 Device functions and control sequence

4
5
Fig. 3-1 Electronic controller type 2200

1 Fastening
2 Display and operating elements
3 Housing
4 Master switch
5 Connection

1
2

Fig. 3-2 Display and operating elements

1 Display screen for text display, 2 lines of 16 characters

2 "Alarm" LED (red)
3 "Service" LED (yellow)
4 "Operation" LED (green)
5 Keypad

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NOTE
The three keys on the keypad are assigned to the key references displayed
above them in the second line of the display as follows:
Key C: When pressed, shows the number of flushes
Key F: When pressed, triggers manual flushing
Key Q: When pressed, acknowledges the alarm messages

3.1.1 Master switch operation feedback contact

When the master switch is in the "On" position, a contact is made.

3.1.2 Control voltage monitoring

As soon as the master switch is actuated, the power supply is activated and the
controller is working properly, the green "Operation" LED lights up and the
"Control voltage monitoring" relay is activated. In the event of operating voltage
failure or a fuse fault on the control circuit board, no LED lights up and the
"Control voltage monitoring" relay is no longer activated.

3.1.3 Motor fault

If the measured motor current exceeds the set setpoint value for parameter P9,
a message appears in the display and a potential-free signal is sent to the relay
outputs. The motor and the backflushing function switch off immediately. Once
the fault has been remedied, the user has to acknowledge the alarm message by
pressing the Q key.

3.1.4 Differential pressure too high, flushing oil treatment cartridge alarm

The signal transmitter is a pressure switch contact which is connected to the

"Differential pressure indicator DP too high flushing oil treatment" optocoupler
input. If the message is active for a longer period than the time set in parameter
P7, an alarm message appears in the display. Once the fault has been remedied,
the user has to acknowledge the alarm message by pressing the Q key.

3.1.5 DP – too high, backflushing filter (100 %)

The signal transmitter is a pressure switch contact which is connected to the

"Differential pressure indicator DP too high, backflushing filter" optocoupler input.
If the message is active for longer than 2 seconds, an alarm message appears
in the display screen and the red "Alarm" LED lights up. Once the fault has been
remedied, the user has to acknowledge the alarm message by pressing the Q
key.

3.1.6 Key C (number of flushes)

When key C (number of flushes) is pressed, the number of flushing cycles which
have been performed is shown on the display screen for 3 seconds.

3.1.7 Multiple flushing

The number of parameterised chambers is worked off with each flushing

command.

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3.1.8 DP alarm (flushing frequency monitoring)

If "DP flushing" has been activated before the "Time-controlled backflushing"

time elapses, the "DP alarm" message appears on the display screen and the
yellow "Service" LED lights up.

3.2 Display for "Operation" mode

The green "Operation" LED lights up once the power supply has been switched
on and the controller is at operation level ("Operation" mode).

3.3 Text messages

3.3.1 Text display after switching on

Boll & Kirch Company name

xxxxxxxxxx Programme number
After a short delay, the parameterised controller type is displayed in the second
line of the display.

6.18/6.19/6.44 Controller type 0 → Circuit diagram Z46140

6.23/6.24 Controller type 1 → Circuit diagram Z46141
6.60/6.72 Controller type 2 → Circuit diagram Z46142
6.60/6.72 Alarm DP Controller type 3 → Circuit diagram Z46142
6.60.07 Controller type 4 → Circuit diagram Z46143
6.60.07 AL. DP Controller type 5 → Circuit diagram Z46143
6.61 Controller type 6 → Circuit diagram Z46144
6.61 Alarm DP Controller type 7 → Circuit diagram Z46144
6.61.07 Controller type 8 → Circuit diagram Z46145
6.61.07 AL. DP Controller type 9 → Circuit diagram Z46145
6.62 Controller type 10 → Circuit diagram Z46146
6.62 Alarm DP Controller type 11 → Circuit diagram Z46146
6.64 Controller type 12 → Circuit diagram Z46147
6.64 Alarm DP Controller type 13 → Circuit diagram Z46147
6.64.07 Controller type 14 → Circuit diagram Z46148
6.64.07 AL. DP Controller type 15 → Circuit diagram Z46148
6.72 Controller type 16 → Circuit diagram Z46282
6.72 Alarm DP Controller type 17 → Circuit diagram Z46282

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3.3.2 Text display in "Operation" mode

forced fl. 00:01 Remaining time till forced flushing is triggered 00 h

01 min
C-F-Q Reference to keys
When flushing has been triggered, the following messages appear in the first line
(depending on the source):

Mains flushing When flushing is triggered by "Power supply on"

Manual flushing When flushing is triggered by the F key
forced flushing When flushing is triggered by time-controlled
backflushing
DP flushing When flushing is triggered by backflushing filter
differential pressure
When flushing has been triggered, the following messages may in the second
line (depending on the source):

Flush. time 3S Remaining flushing time

After bl. t. 3S Remaining after-blowing time

NOTE
3S indicates that the remaining flushing/after-blowing time is 3 seconds.

If the C key is pressed, the following message appears on the display screen:

[Link] flushes
xxxxxx cycles Number of flushing cycles
The number of flushing cycles is saved and backed up in the event of a power
failure.

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3.3.3 Alarm messages

NOTE
• The red "Alarm" LED lights up every time an alarm message is issued.
• All alarm messages are saved and backed up in the event of a power failure.
• The alarm message and the operation messages are shown alternately in
the second line of the display, switching every 2 seconds.
• When the Q key is pressed, all alarm messages are deleted, but only if the
respective cause of the alarm has been remedied. If the cause of the alarm
is not remedied, the alarm message appears again.

Alarm messages in the display:

Motor fault In the event of a "Motor fault" alarm

DP too high In the event of "Differential pressure too high Filter
100 %"
Cartridge alarm In the event of "Differential pressure too high flushing oil
conditioning 100 %"
If the flushing frequency monitoring is switched on:

DP alarm DP alarm backflushing triggered by differential pressure

75%

3.4 Setting and operation

3.4.1 Setting level - Viewing and selecting parameters

In order to access the setting level "Selecting and viewing parameters" press
keys " and " together until the green "Operation" LED is extinguished
(approximately 3 seconds). The first display line shows the parameter and the
second line shows the parameter value. All parameters can now be displayed by
repeatedly pressing the key " or ".

3.4.2 Setting level - Changing and saving parameters

In order to access the setting level "Changing and saving parameters", press the
middle key until the green "Operation" LED flashes (approximately 3 seconds).
The parameter can now be changed by repeatedly pressing the key " or ". In
order to save the value and return to the setting level "Selecting and viewing
parameters", press the middle key until the green "Operation" LED is
extinguished (approximately 3 seconds).

3.4.3 Return to operation level

In order to access the operation level, press keys " and " together until the
green "Operation" LED lights up (approximately 3 seconds).

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3.5 List and description of parameters

3.5.1 P0 Filter type

Adjustable in steps of one Range 0 - 17

Factory setting Initial value 0

Text display, line 1 P0 Filter type

Text display, line 2 6.18/6.19/6.44

3.5.2 P1 Multiple flushing

NOTE
This parameter is only visible with filter type P0 = 6, 7, 8, 9, 10, 11, 12, 13, 14, 15.

Adjustable in steps of one Range 1 - 99 x

Factory setting Initial value 1

Text display, line 1 P1 multiple fl.

Text display, line 2 XXX chambers

3.5.3 P2 Time-controlled backflushing

Adjustable in steps of one hour Range 0 - 59 h

Factory setting Initial setting 2 h

Text display, line 1 P2 forced flush.

Text display, line 2 XXX hours

3.5.4 P3 Time-controlled backflushing

Adjustable in steps of one minute Range 0 - 59 min

Factory setting Initial value 0 min

Text display, line 1 P3 forced flush.

Text display, line 2 XXX minutes

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3.5.5 P4 Back-flushing time

NOTE
This parameter is not visible with filter type P0 = 1.

Adjustable in steps of one second Range 5 - 100 s

Factory setting Initial value 20 s

Text display, line 1 P4 flushing time

Text display, line 2 XXX seconds

3.5.6 P5 Filling time

NOTE
This parameter is not visible with filter type P0 = 0 and P0 = 1.

Adjustable in steps of 10 seconds Range 10 - 600 s

Factory setting Initial value 180 s

Text display, line 1 P5 Filling time

Text display, line 2 XXX seconds

3.5.7 P6 After-blowing time

NOTE
This parameter is only visible with filter type P0 = 4, 5, 8, 9, 14, 15.

Adjustable in steps of one second Range 5 - 100 s

Factory setting Initial value 30 s

Text display, line 1 P6 After blow. t.

Text display, line 2 XXX seconds

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3.5.8 P7 Cartridge alarm delay time

NOTE
This parameter is only visible with filter type P0 = 4, 5, 8, 9, 14, 15.

Adjustable in steps of 10 seconds Range 10 - 600 s

Factory setting Initial value 30 s

Text display, line 1 P7 Cartridge al.

Text display, line 2 XXX seconds

3.5.9 P8 DP alarm (flushing frequency monitoring)

NOTE
This parameter is only visible with filter type P0 = 3, 5, 7, 9, 11, 13, 15, 17.

Setting Off / On
Factory setting Initial setting "On"

Text display, line 1 P8 DP alarm

Text display, line 2 OFF
or
Text display, line 2 ON

3.5.10 P9 Motor fault

NOTE
This parameter is only visible with filter type P0 = 0, 6, 7, 8, 9, 12, 13, 14, 15.

Adjustable in steps of 0.01 A Range 0.10 to 0.99 A

Factory setting Initial value 0.4 A

Text display, line 1 P9 Motor fault

Text display, line 2 0000 mA

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3.5.11 P10 Back flushing time

NOTE
This parameter is only visible with filter type P0 = 1, type 6.23/6.24.
Setting: ND 32 = 1 / ND 40 = 2 / ND 50 = 3 (ND = nominal diameter)
A certain control time is selected from a table according to the nominal diameter.
The parameter is not required if the setting is P0 … 1.

Adjustable in steps of one Range 0 to 2

Factory setting Initial setting ND 32 = 2 s

Text display, line 1 P10 flush. time

Text display, line 2 ND=XX =XX sec

3.5.12 P11 Language

You can select from German, English, French and Spanish.

Setting D German
ES Spanish
F French
GB English

Factory setting Initial setting D German

Text display, line 1 P11 Language

Text display, line 2 GB English

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3.5.13 P12 Test code

NOTE
This parameter is only visible with filter type P0 = 0.

NOTE
The test code switches the controller to a test mode which is provided for
authorised persons only.

Adjustable in steps of one Range 0 to 250

Factory setting Initial value 0

Text display, line 1 P12 Testcode

Text display, line 2 XXX

3.5.14 P14 Pressure compensation time

NOTE
This parameter is only visible with filter type P0 = 12, 13, 14, 15.

Adjustable in steps of one second Range 0 to 99 s

Factory setting Initial value 10 s

Text display, line 1 P14 PET

Text display, line 2 XXX seconds

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4 Description and function of controller

4.1 Controller type 6.18 / 6.19 / 6.44

Inputs
Pressure switch "DP reached, backflushing filter" → 75 %
Pressure switch "DP too high, backflushing filter" → 100 %

Outputs
Motor
Flushing valve

Potential-free contacts

1) "Control voltage monitoring" alarm Output A1, A2, A3

2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Motor fault" alarm
3) "Motor fault" alarm Output A7, A8, A9
4) "Flushing active" message Output A10, A11, A12

Functional description 6.18, 6.19 and 6.44

See the operating instructions for the filter's function.

Flushing is triggered by:

1) Key F
2) The forced flushing time elapsing
3) Pressure switch "DP reached, backflushing filter"

Special attributes
• All alarms are displayed and signalled and saved via potential-free contacts.
• If the controller is in parameterisation mode, flushing cannot be triggered
manually.
• If the "Controller type" parameter is changed, the functions are re-started.

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4.2 Controllers of type 6.23 / 6.24

Inputs 6.23 and 6.24

Pressure switch "DP reached, backflushing filter" → 75 %
Pressure switch "DP too high, backflushing filter" → 100 %

Outputs 6.23 and 6.24

Flushing valve

Potential-free contacts and messages 6.23 and 6.24

1) "Control voltage monitoring" alarm Output A1, A2, A3

2) "Maximum DP reached " alarm Output A4, A5, A6

Functional description 6.23 and 6.24

See the operating instructions for the filter's function.

Flushing is triggered by:

1) Key F
2) The forced flushing time elapsing
3) Pressure switch "DP reached, backflushing filter"

Special attributes
• All alarms are displayed and signalled and saved via potential-free contacts.
• If the controller is in parameterisation mode, flushing cannot be triggered
manually.
• If the "Controller type" parameter is changed, the functions are re-started.

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4.3 Controllers of type 6.60

Inputs 6.60 and 6.60 Alarm DP (flushing frequency monitoring)

"Position reached" limit switch
Pressure switch "DP reached, backflushing filter" → 75 %
Pressure switch "DP too high, backflushing filter" → 100 %

Additional inputs for 6.60.07 (flushing oil treatment)

Pressure switch "DP too high, flushing oil treatment" → 100 %

Outputs 6.60 and 6.60 Alarm DP

Flushing valve
Chamber valve

Additional outputs for 6.60.07 and 6.60.07 Alarm DP

After-blowing valve

Potential-free contacts and messages 6.60

1) "Control voltage monitoring" alarm Output A1, A2, A3

2) Group fault: "Maximum differential pressure Output A4, A5, A6
reached " alarm

Potential-free contacts and messages 6.60 Alarm DP

1) "Control voltage monitoring" alarm Output A1, A2, A3

2) Group fault: "Maximum differential pressure Output A4, A5, A6
reached " alarm
3) "Backflushing triggered by DP" alarm Output A7, A8, A9

Potential-free contacts and messages 6.60.07

1) "Control voltage monitoring" alarm Output A1, A2, A3

2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Cartridge" alarm (DP alarm flushing oil
treatment)

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Potential-free contacts and messages 6.60.07 Alarm DP

1) "Control voltage monitoring" alarm Output A1, A2, A3

2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Cartridge" alarm (DP alarm flushing oil
treatment)
3) "Backflushing triggered by DP" alarm Output A7, A8, A9

Functional description 6.60

See the operating instructions for the filter's function.

Flushing is triggered by:

1) Switching on the power supply

2) Key F
3) The forced flushing time elapsing
4) Pressure switch "DP reached, backflushing filter"

Additional functions for 6.60 Alarm DP (flushing frequency monitoring)

If flushing is triggered by the "DP reached, back flushing filter" pressure switch
before the forced flushing time elapses, a DP alarm is signalled (Flushing
frequency alarm).

Special attributes
• All alarms are displayed and signalled and saved via potential-free contacts.
• If the controller is in parameterisation mode, flushing cannot be triggered
manually.
• If the "Controller type" parameter is changed, the functions are re-started.

22 / 42 Operation Instruction Typ 2200

 Wärtsilä id: DBAB630353 a

4.4 Controllers of type 6.61

Inputs 6.61 and 6.61 Alarm DP (flushing frequency monitoring)

"Position reached" limit switch
Pressure switch "DP reached, backflushing filter" → 75 %
Pressure switch "DP too high, backflushing filter" → 100 %

Additional inputs 6.61.07 and 6.61.07 Alarm DP (flushing oil treatment)

Pressure switch "DP too high, flushing oil treatment" → 100 %

Outputs 6.61 and 6.61 Alarm DP

Flushing valve
Motor

Additional outputs for 6.61.07 and 6.61.07 Alarm DP

After-blowing valve

Potential-free contacts and messages 6.61

1) "Control voltage monitoring" alarm Output A1, A2, A3

2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Motor fault" alarm

Potential-free contacts and messages 6.61 Alarm DP

1) "Control voltage monitoring" alarm Output A1, A2, A3

2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Motor fault" alarm
3) "Backflushing triggered by DP" alarm Output A7, A8, A9

Potential-free contacts and messages 6.61.07

1) "Control voltage monitoring" alarm Output A1, A2, A3

2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached " alarm
- "Motor fault" alarm and
- "Cartridge" alarm (DP alarm flushing oil
treatment)

Operation Instruction Typ 2200 23 / 42

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Potential-free contacts and messages 6.61.07 Alarm DP

1) "Control voltage monitoring" alarm Output A1, A2, A3

2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached " alarm
- "Motor fault" alarm and
- "Cartridge" alarm (DP alarm flushing oil
treatment)
3) "Backflushing triggered by DP" alarm Output A7, A8, A9

Functional description 6.61

See the operating instructions for the filter's function.

Flushing is triggered by:

1) Switching on the power supply

2) Key F
3) The forced flushing time elapsing
4) Pressure switch "DP reached, backflushing filter"

Special attributes
• When flushing is triggered by switching on the power and an open limit
switch, a flushing cycle starts directly with the flushing valve.
• If the controller is in parameterisation mode, flushing cannot be triggered
manually.
• If the "Controller type" parameter is changed, the functions are re-started.

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4.5 Controllers of type 6.62

Inputs 6.62
"Position reached" limit switch
Pressure switch "DP reached, backflushing filter" → 75 %
Pressure switch "DP too high, backflushing filter" → 100 %

Outputs 6.62
Flushing valve
Chamber valve supplied with pulse

Potential-free contacts and messages 6.62

1) "Control voltage monitoring" alarm Output A1, A2, A3

2) Group fault: "Max differential pressure reached" Output A4, A5, A6
alarm

Potential-free contacts and messages 6.62 Alarm DP (flushing frequency

monitoring)

1) "Control voltage monitoring" alarm Output A1, A2, A3

2) Group fault: "Maximum differential pressure Output A4, A5, A6
reached " alarm
3) "Backflushing triggered by DP" alarm Output A7, A8, A9

Functional description 6.62

See the operating instructions for the filter's function.

Flushing is triggered by:

1) Switching on the power supply

2) Key F
3) The forced flushing time elapsing
4) Pressure switch "DP reached, backflushing filter"

Special attributes
• When flushing is triggered by switching on the power and an open limit
switch, a flushing cycle starts directly with the flushing valve.
• If the controller is in parameterisation mode, flushing cannot be triggered
manually.
• If the "Controller type" parameter is changed, the functions are re-started.

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4.6 Controllers of type 6.64

Inputs 6.64 and 6.64 Alarm DP (flushing frequency monitoring)

"Position reached" limit switch
Pressure switch "DP reached, backflushing filter" → 75 %
Pressure switch "DP too high, backflushing filter" → 100 %

Additional inputs 6.64.07 and 6.64.07 Alarm DP (flushing oil treatment)

Pressure switch "DP too high, flushing oil treatment" → 100 %

Outputs 6.64 and 6.64 Alarm DP

Flushing valve
Motor
Relief valve

Additional outputs for 6.64.07 and 6.64.07 Alarm DP

After-blowing valve

Potential-free contacts and messages 6.64

1) "Control voltage monitoring" alarm Output A1, A2, A3

2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Motor fault" alarm

Potential-free contacts and messages 6.64 Alarm DP

1) "Control voltage monitoring" alarm Output A1, A2, A3

2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
- "Motor fault" alarm
3) "Backflushing triggered by DP" alarm Output A7, A8, A9

Potential-free contacts and messages 6.64.07

1) "Control voltage monitoring" alarm Output A1, A2, A3

2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached " alarm
- "Motor fault" alarm and
- "Cartridge" alarm (DP alarm flushing oil
treatment)

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Potential-free contacts and messages 6.64.07 Alarm DP

1) "Control voltage monitoring" alarm Output A1, A2, A3

2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached " alarm
- "Motor fault" alarm and
- "Cartridge" alarm (DP alarm flushing oil
treatment)
3) "Backflushing triggered by DP" alarm Output A7, A8, A9

Functional description 6.64

See the operating instructions for the filter's function.

Flushing is triggered by:

1) Switching on the power supply

2) Key F
3) The forced flushing time elapsing
4) Pressure switch "DP reached, backflushing filter"

Special attributes
• When flushing is triggered by switching on the power and an open limit
switch, a flushing cycle with the flushing valve starts after the pressure
compensation time.
• If the controller is in parameterisation mode, flushing cannot be triggered
manually.
• If the "Controller type" parameter is changed, the functions are re-started.

Operation Instruction Typ 2200 27 / 42

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4.7 Controllers of type 6.72

Inputs 6.72 and 6.72 Alarm DP (flushing frequency monitoring)

"Position reached" limit switch
Pressure switch "DP reached, backflushing filter" → 75 %
Pressure switch "DP too high, backflushing filter" → 100 %

Outputs 6.72 and 6.72 Alarm DP

Flushing valve
Chamber valve

Potential-free contacts and messages 6.72

1) "Control voltage monitoring" alarm Output A1, A2, A3

2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm

Potential-free contacts and messages 6.72 Alarm DP

1) "Control voltage monitoring" alarm Output A1, A2, A3

2) Collective fault, comprising: Output A4, A5, A6
- "Maximum differential pressure reached" alarm
and
3) "Backflushing triggered by DP" alarm Output A7, A8, A9

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Functional description 6.72

See the operating instructions for the filter's function.

Flushing is triggered by:

1) Switching on the power supply

2) Key F
3) The forced flushing time elapsing
4) Pressure switch "DP reached, backflushing filter"

Additional functions for 6.72 Alarm DP (flushing frequency monitoring)

If flushing is triggered by the "DP reached, back flushing filter" pressure switch
before the forced flushing time elapses, a DP alarm is signalled (Flushing
frequency alarm).

Special attributes
• All alarms are displayed and signalled and saved via potential-free contacts.
• If the controller is in parameterisation mode, flushing cannot be triggered
manually.
• If the "Controller type" parameter is changed, the functions are re-started.

Operation Instruction Typ 2200 29 / 42

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30 / 42 Operation Instruction Typ 2200

 5
5.1

P0 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P14

Terminal Filter Multiple Automatic Automatic Flushing After-blowing Delay time Engine Backflushing Test- Pressure
Refill time DP-Alarm Language
connection plan type flushing flushing flushing time time cartridge alarm failure time code compensation time

6.18/6.19/6.44 Z46140 0 / 2h 0min 20s / / / / 0.4A / D / /

6.23/6.24 Z46141 1 / 2h 0min / / / / / / 2 D / /

6.60 Z46142 2 / 2h 0min 8s 120s / / / / / D / /

Appendix

6.60 [Link] Z46142 3 / 2h 0min 8s 120s / / on / / D / /

Setting values

6.60.07 Z46143 4 / 2h 0min 8s 120s 30s 30s / / / D / /

6.60.07 [Link] Z46143 5 / 2h 0min 8s 120s 30s 30s on / / D / /

up to DN150=120s
6.61 Z46144 6 1 2h 0min 8s / / / 0.4A / D / /
as from DN200=150s
up to DN150=120s
6.61 [Link] Z46144 7 1 2h 0min 8s / / on 0.4A / D / /
as from DN200=150s
up to DN150=120s
6.61.07 Z46145 8 1 2h 0min 8s 30s 30s / 0.4A / D / /
as from DN200=150s
up to DN150=120s
6.61.07 [Link] Z46145 9 1 2h 0min 8s 30s 30s on 0.4A / D / /
as from DN200=150s

6.62 Z46146 10 1 2h 0min 8s 120s / / / / / D / /

Operation Instruction Typ 2200

6.62 [Link] Z46146 11 1 2h 0min 8s 120s / / on / / D / /

up to DN150=180s up to DN150=1s
6.64 Z46147 12 1 2h 0min 8s / / / 0.4A / D /
as from DN200=360s as from DN200=10s
up to DN150=180s up to DN150=1s
6.64 [Link] Z46147 13 1 2h 0min 8s / / on 0.4A / D /
as from DN200=360s as from DN200=10s
up to DN150=180s up to DN150=1s
6.64.07 Z46148 14 1 2h 0min 8s 30s 30s / 0.4A / D /
as from DN200=360s as from DN200=10s
up to DN150=180s up to DN150=1s
6.64.07 [Link] Z46148 15 1 2h 0min 8s 30s 30s on 0.4A / D /
as from DN200=360s as from DN200=10s
up to DN40=120s
6.72 Z46282 16 / 2h 0min 8s / / / / / D / /
as from DN65=200s
up to DN40=120s
6.72 [Link] Z46282 17 / 2h 0min 8s / / on / / D / /
as from DN65=200s

Set-points can be adjusted according to the particular requirements.

31 / 42
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5.2 Circuit diagram

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Operation Instruction Typ 2200 37 / 42

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Operation Instruction Typ 2200 39 / 42

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 Wärtsilä id: DBAB630353 a

5.3 Worldwide sales and service network, subsidiaries and

representatives
If you require service or spare parts, please contact the main site or our
subsidiaries, representatives or service points.

Deutschland Croatia Poland

1 2 3 BOLL & KIRCH Filterbau GmbH 1 Marine Trade d.o.o. 1 TRIMOR sp. z o. o.
Postfach 1420, D-50143 Kerpen Vladimira Nazora 6 ul. Andersa 17
Siemensstr. 10-14, D-50170 Kerpen HR - 47000 Karlovac PL-81-831 Sopot
Tel.: +49/(0)2273/562-0 Tel.: +385/(0)47/ 61 19 07 Tel.: +48/(0)58 551 66 40
Fax: +49/(0)2273/562-223 Fax: +385/(0)47/ 43 12 61 Fax: +48/(0)58 555 19 29
E-Mail: info@[Link] E-Mail: marine-trade@[Link] E-Mail: trimor@[Link]
[Link] [Link]
Cyprus
1 3 BOLL & KIRCH Filterbau GmbH 1 M.I.E. Services Ltd. Russia / Ukraine / Belarus
Geschäftsstelle Nord The Hawk Building 1 2 3 000 BOLLFILTER Russland
An der Strusbek 34 124 Gladstonos Street Datschnyi prospekt, 2
D - 22926 Ahrensburg CY - 3032 Limassol Geb. 1, Lit. A, Raum 23N
Tel.: +49/(0)4102/4740-0 Tel.: +357/(0)25 889 999 RUS - 198207 St. Petersburg
Fax: +49/(0)4102/4740-22 Fax: +357/(0)25 763 902 Tel.: + 7/(0)812-364-61-80
E-Mail: info@[Link] E-Mail: info@[Link] Fax: + 7/(0)812-364-61-80
[Link] [Link] E-Mail: info@[Link]

1 IVG Pumpen- und Filtrationstechnik Gera Denmark / Sweden / Norway / 1 2 3 Switzerland / Liechtenstein
Prehlis 13 A Iceland / Finland / Lithuania / EIG CRUSTAG
D - 07552 Gera Latvia / Estonia 120 Route de Frontenex
Tel.:+49/(0)365/42 00 07 4 1 2 3 BOLLFILTER Nordic ApS CH - 1208 Genève
Fax: +49/(0)365/42 00 07 5 Hammerbakken 21 Tel.: +41/(0)22/73 59 50 0
E-Mail: ivg-neubert@[Link] DK - 3460 Birkerød Fax: +41/(0)22/78 66 17 1
[Link] Tel.: +45/(0)45/42 12 00 E-Mail: info@[Link]
Fax: +45/(0)45/42 12 99 [Link]
1 BOLL & KIRCH Filterbau GmbH E-Mail: info@[Link]
Geschäftsstelle Süd [Link] 1 2 3 Spain / Portugal / Argentina /
Rangaustraße 7a Chile / Peru / Uruguay
D - 91639 Wolframs-Eschenbach BOLLFILTER España S.L.
Tel.: +49/(0)9875/884 (Herr Henkelmann) Greece / Bulgaria Zona Cami Ral
Tel.: +49/(0)9875/971 865 (Herr Pirkl) 1 2 3 FILTERKON Paseo del Ferrocarril, 339 3ª – 2 a
Fax: +49/(0)9875/885 Vas. Amalias 2 E - 08860 Castelldefels
E-Mail: [Link]@[Link] GR - 14561 Kifissia Tel.: +34/(0)93/634 26 80
[Link] Tel.: +30/(0)210/92 17 671 Fax: +34/(0)93/665 22 79
Fax: +30/(0)210/92 42 242 E-Mail: info@[Link]
Europe E-Mail: filterkon@[Link] [Link]
Austria / [Link]
Czech Republic / 1 2 3 The Netherlands
Slovakia / Slovenia Great Britain and Ireland Lubrafil B.V.
1 2 3 Schmachtl GmbH 1 2 3 BOLLFILTER UK Limited Aalborg 2
Pummererstrasse 36 Unit 9 Station Way NL - 2993 LP Barendrecht
A - 4020 Linz UK - Tolleshunt D'arcy, Essex CM9 8TY Tel.: +31/(0)180/55 62 55
Tel.: +43/(0)732/76 46 0 Tel.: +44/(0)1621/86 21 80 Fax: +31/(0)180/55 62 65
Fax: +43/(0)732/78 50 36 Fax: +44/(0)1621/86 92 57 E-Mail: lubrafil@[Link]
E-Mail: [Link]@[Link] E-Mail: sales@[Link] [Link]
[Link] [Link]
1 Turkey
Belgium/Luxembourg Italy ARES MAKíNA LTD. STI.
1 2 3 AUXIMECA N.V. 1 2 DECOSTA S.r.l. Ataehir Bulvari 48.
Wijtschotbaan 3/3 Via Bicetti de Buttinoni, 12 Ada Mimoza 2/4 Daire : 1
B - 2900 Schoten I - 20156 Mailand Ataehir, Istanbul
Tel.: +32/(0)3 646 61 80 Tel.: +39/(0)0238/00 52 83 Tel.: +90/(0)216/580 92 15
Fax: +32/(0)3 646 93 98 Fax: +39/(0)0238/00 36 31 Fax: +90/(0)216/580 92 19
E-Mail: info@[Link] E-Mail: sales@[Link] E-Mail: [Link]@[Link]
[Link] [Link] [Link]

Operation Instruction Typ 2200 41 / 42

 Wärtsilä id: DBAB630353 a

America Africa
Brazil Middle East
1 PML Petersen Matex Imp. e Exp. Ltda. 1 2 Safe Technical Supply Co. L.L.C. South Africa
Rua Branco de Morais P.O. Box 4832 1 2 Afrifil Manufacturing (PTY) LTD
489 - Chácara Santo Antônio UAE - Dubai 8 Pressberg Road Modderfontein
BR - 04718-010 - São Paulo / SP Tel.: +971/(0)4/32 43 24 0 ZA - Isando, 1600
Tel.: +55/(0)11 5186 2000 Fax: +971/(0)/4/32 43 78 6 Tel.: +27 11 452 5444
Fax: +55/(0)11 4082 8660 E-Mail: info@[Link] Fax: +27 11 609 9535
E-Mail: service@[Link] [Link] E-Mail: sales@[Link]
[Link] [Link]
People's Republic of China
USA / Canada incl. Hong Kong / Macao
1 2 3 BOLL FILTER Corporation 1 Blohm & Voss Industries (China) Ltd.
22635 Venture Drive Room 715-737, 7/F Sun Hung Kai Centre
Novi, MI 48375 - USA 30 Harbour Road, Wanchai
Tel.: +1/(0)248/773-8200 Hong Kong SAR, China
Fax: +1/(0)248/773-8201 Tel.: +852-31 81 78 30
E-Mail: latorre@[Link] Fax: +852-25 41 21 71
[Link] E-Mail: info@[Link]
[Link]
2 3 Motor-Services Hugo Stamp, Inc.
USA - Ft. Lauderdale, Florida 33315 1 3 Blohm & Voss Industries (Shanghai) Ltd.
Tel.: +1/(0)954/763 3660 Xinzhuang Industry Park
Fax: +1/(0)954/763 2872 No. 318, Yuan Shan Rd.
CN - 201108 Shanghai
Asia Tel.: +86-21 64 42 22 11
India Fax: +86-21 64 42 20 66
1 2 3 BOLLFILTER India Pvt. Ltd. E-Mail: shanghai@[Link]
"Monarch Plaza", Office No. 106 [Link]
Sector-11, CBD Belapur,
IN - Navi Mumbai 400614 Singapore / Malaysia / Indonesia
Tel.: +91/(0)22/27 56 01 47 1 2 3 IMI Corporation Pte. Ltd.
Fax: +91/(0)22/27 56 01 46 13 Joo Koon Crescent
E-Mail: info@[Link] SGP - Singapur 629021
[Link] Tel.: +65-68 61 42 22
Fax: +65-68 62 42 22
Japan E-Mail: imicorp@[Link]
1 2 3 BOLLFILTER Japan Ltd. [Link]
Toroa Kobe Bldg. 7F, 4-2-14 Hachiman-dori
651-0085 Chuo-ku South Korea
JP - Kobe 651-0085 1 2 3 Blohm + Voss (Korea) Ltd.
Tel.: +81/(0)78/242 8550 760-3, U-dong, Haeundae-gu
Fax: +81/(0)78/242 8515 ROK - 612-020 Pusan 1 Verkaufsbüro Agency
E-Mail: info@[Link] Tel.: +82-51-740 57 01/2/3 2 Lager Stockist
[Link] Fax: +82-51-740 57 04/5/6 3 Service Service
E-Mail: bvkorea@[Link]
Mai 2011

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