Service Specification/

51-2 EXTERIOR – Adhesive/Special Tools

SERVICE SPECIFICATION 51100030119

Item Standard value

Windshield wiper blade installation position mm Driver’s side 23 – 33

Passenger’s side 25 – 35

ADHESIVE 51100050108

Item Specified adhesive

Door mirror inner delta cover Adhesive tape: double-sided tape [5 mm width and 0.5 mm thickness]

SPECIAL TOOLS 51100060095

Tool Number Name Use

MB990784 Ornament remover Front deck garnish, front and rear
flare, remote controlled mirror
switch and door mirror inner delta
cover removal

MB990449 Window moulding Roof drip moulding removal

remover

MB990528 Stripe tape spatula Stripe tape bonding

 EXTERIOR – Front Bumper 51-3
FRONT BUMPER 51100140119

REMOVAL AND INSTALLATION

Removal steps
D Radiator grille
1. Front combination lamp assembly
2. Headlamp washer hose connection
<Vehicles with headlamp washer>
(Refer to P.51-12.)
3. Front bumper assembly
4. Front bumper support
5. Front bumper side stay
51-4 EXTERIOR – Front Bumper

DISASSEMBLY AND REASSEMBLY 51100160122

3
1 4

8 9

7 6
5 10

Disassembly steps
1. Headlamp washer hose and nozzle 6. Bumper center corner reinforce-
<Vehicles with headlamp washer> ment
(Refer to P.51-12.) 7. Licence plate bracket
2. Front bumper beam assembly 8. Front bumper center face
3. Front bumper lower reinforcement 9. Front bumper face side extension
4. Front bumper side reinforcement <Vehicles with over fender>
5. Bumper side corner reinforcement 10. Front bumper side face
 EXTERIOR – Grille, Moulding and Garnish 51-5
GRILLE, MOULDING AND GARNISH 51100350031

REMOVAL AND INSTALLATION

13 Nm

3 2

5
A
A

Section A – A
3

Roof
1 panel

Clip

AA" 1. Radiator grille Front deck garnish removal steps

4. Wiper arm and blade assembly
Roof drip moulding removal steps (Refer to P.51-9.)
2. Roof drip cover 5. Front deck garnish
AB" 3. Roof drip moulding

REMOVAL SERVICE POINTS

AA" RADIATOR GRILLE REMOVAL
Remove the radiator grille by pushing the tab of the radiator
grille clips in the direction of the arrows with a flat-tipped
screwdriver, while lightly pulling the radiator grille towards
you.
51-6 EXTERIOR – Grille, Moulding and Garnish/Over Fender

AB" ROOF DRIP MOULDING REMOVAL

Use the special to lever out the moulding.
Caution
Do not reuse the warped moulding.

MB990449

OVER FENDER 51101380039

REMOVAL AND INSTALLATION

Pre-removal and Post-installation Operation
D Mud Guard Removal and Installation

1
1

Removal steps
AA" "AA 1. Rivet
2. Front flare
3. Rear flare
4. Protector

REMOVAL SERVICE POINT

AA" RIVET REMOVAL
Use a drill (
4.0 – 5.5 mm) to break the rivet by drilling a
hole, and remove the rivet.
Rivet
Flare

Drill
 EXTERIOR – Over Fender/Side Step 51-7
INSTALLATION SERVICE POINT
Riveter "AA RIVET INSTALLATION
1. Insert the rivet into the body panel and flare.
2. Insert A of the rivet into the riveter.
3. Pressing the flange surface of the rivet, move the handle
of the riveter.
4. The thinnest point of A is cut and the rivet is hold in
Body the position
panel Flare
A
1
Rivet

3 Riveter
Flange
surface
4

Rivet

SIDE STEP 51101150012

REMOVAL AND INSTALLATION

12 Nm

12 Nm

12 Nm

Side step assembly

51-8 EXTERIOR – Side Step

DISASSEMBLY AND REASSEMBLY 51101430017

25 Nm

5 Nm

1
5 Nm
5 Nm

5 Nm

Disassembly steps
1. Step cover
2. Non-slip cover
3. Step plate
4. Side step pipe assembly
 EXTERIOR – Windshield Wiper and Washer 51-9
WINDSHIELD WIPER AND WASHER 51100760148

REMOVAL AND INSTALLATION

5
1
13 Nm

13 Nm

5 Nm 5 Nm
5 Nm

7
3 9

9 Nm

4
8 10

Wiper motor and link assembly Washer tank removal steps

removal steps D Washer fluid draining and supplying
"AA 1. Wiper arm and blade assembly 6. Headlamp washer hose connection
2. Front deck garnish <Vehicles with headlamp washer>
AA" 3. Wiper motor 7. Washer hose
4. Wiper link assembly 8. Washer tank assembly
9. Washer motor
Washer nozzle removal 10. Headlamp washer motor <Vehicles
with headlamp washer>
5. Washer nozzle
NOTE
For removal and installation of the column switch assembly
(windshield wiper and washer switch), refer to GROUP 37A –
Steering Wheel and Shaft.
51-10 EXTERIOR – Windshield Wiper and Washer

REMOVAL SERVICE POINT

Link assembly AA" WIPER MOTOR REMOVAL
Use a flat-tipped screwdriver to remove the connection
between the wiper motor crank arm and the link assembly.
Caution
Auto-stop angle is controlled so do not remove crank
arm from wiper motor unless necessary.
Wiper motor When removing, mark crank arm and wiper motor.
crank arm

INSTALLATION SERVICE POINT

"AA WIPER ARM AND BLADE ASSEMBLY
INSTALLATION
Install the wiper blade in the specified position (standard
Passenger’s
side (B)
value).
Driver’s side (A)
Standard value:
Driver’s side (A) 23 – 33 mm
Passenger’s side (B) 25 – 35 mm
Front deck garnish end

INSPECTION 51100770103

COLUMN SWITCH CHECK

Wiper and Washer Switch
<L.H. drive vehicles>
Switch position Terminal No.
6 7 8 9 10
Wiper switch OFF
INT
1 (LO)
2 (HI)
Washer switch ON

<R.H. drive vehicles>

Switch position Terminal No.
<L.H. drive vehicles> <R.H. drive vehicles> 8 9 10 11 12
Wiper switch OFF
INT
1 (LO)
2 (HI)
Washer switch ON
 EXTERIOR – Windshield Wiper and Washer 51-11
Intermittent Wiper Relay (Intermittent Operation
Inspection)
1. Connect the column switch connector.
2. Turn the ignition switch to ACC.
3. Inspect the intermittent operation time when the wiper
switch is turned to INT.
Vehicles with variable intermittent control
FAST: Approx. 2 seconds
SLOW: Approx. 15 seconds

WIPER MOTOR CHECK 51101260050

Check the wiper motor after disconnecting the wiring harness

connector, and with the wiper motor remaining installed to
the body.
Wiper Motor at Low Speed and High Speed Operation
Connect a battery to the wiper motor as shown in the illustration
and inspect motor operation at low speed and high speed.
Wiper Motor at Stop Position Operation
1. Run the wiper motor at low speed, disconnect the battery,
Inspection while operating and stop the motor.
2. Reconnect the battery as shown in the illustration, and
confirm that after the motor starts turning at low speed,
it stops at the automatic stop position.
Low speed High speed
Inspection while stopped

Low speed Automatic

stop

WASHER MOTOR CHECK 51101270060

1. With the washer motor installed to the washer tank, fill

the washer tank with water.
2. Check that the water squirts out strongly when battery
voltage is applied to terminals (1) and (2).
51-12 EXTERIOR – Headlamp Washer

HEADLAMP WASHER 51100970077

REMOVAL AND INSTALLATION

5 Nm
4
5 Nm

1
3

1. Headlamp washer relay NOTE

1. For removal and installation of the column switch
Washer nozzle and check valve assembly (built-in headlamp washer switch), refer to
removal steps GROUP 37A – Steering Wheel and Shaft.
2. For removal and installation of the washer tank, refer
D Washer fluid draining to P.51-9.
D Front bumper (Refer to P.51-3.)
2. Washer hose
3. Check valve
4. Washer nozzle

Connector B INSPECTION 51100980070

Connector A
COLUMN SWITCH (HEADLAMP WASHER SWITCH)
CHECK
Check the continuity between terminal (2) of connector A
and terminal (1) of connector B with headlamp washer switch
in ON position.
 EXTERIOR – Headlamp Washer 51-13
HEADLAMP WASHER RELAY CHECK 51101320048

1. Connect battery and test lamp to the relay as illustrated.

Headlamp
washer relay

Battery Test
lamp

2. The relay is normal if the lamp lights for approximately

0.5 second upon connection of terminal (2) to battery
(–).
Battery Test
lamp

CHECK VALVE CHECK 51101330041

Apply pressure to the inlet of the check valve to check its

opening pressure.
Opening pressure: 78 kPa

HEADLAMP WASHER MOTOR CHECK 51101340044

1. With the headlamp washer motor installed to the washer

tank, fill the washer tank with water.
2. Check that the water squirts out strongly when battery
voltage is applied to terminals (1) and (2).
51-14 EXTERIOR – Marks

MARKS 51101180066

REMOVAL AND INSTALLATION

2 3

1. Three dia. mark

"AA 2. L200 mark
"AA 3. MITSUBISHI mark

INSTALLATION SERVICE POINT

Door open-
ing line Press line "AA MARK AND DECAL INSTALLATION
1. Installation position
Attach to the position shown in the illustration.
2. Installation procedure
149 mm 150 mm (1) Use unleaded petrol to clean the body surface at
the installation position of the marks and decals.
(2) Peel the backing paper off from the reverse of the
marks and decals and attach the marks and decals
to the vehicle body.
27 mm (3) Remove the application tape from the decal.
L200 mark
Caution
1. When installing the marks and decals, the
Rear gate opening line surrounding temperature should be 20 – 38_C and
the air should be completely free from dust.
23 mm
MITSUBISHI decal 2. If the surrounding temperature is lower than 20_C,
the marks, decals and the body surface should
be heated to 20 – 30_C.
15
mm

Press line
 EXTERIOR – Stripe Tape 51-15
STRIPE TAPE 51101210017

INSTALLATION SERVICE POINT

1. Peel the backing paper off from the reverse of the stripe
tape and attach the stripe tape to the vehicle body.
Caution
1. When installing the stripe tape, the surrounding
temperature should be 20 – 38_C and the air should
be completely free from dust.
2. If the surrounding temperature is lower than 20_C,
the stripe tape and the body surface should be
heated to 20 – 30_C.
Single cab Stripe tape

D
F
B C E
A

Club cab Stripe tape

D
F
B C E
A

Double cab Stripe tape

D D
F
B E
A C C

Point A Point B
Section b – b
Door opening line
Align tape end
to press line Align tape notch to Door end line Bend the stripe
door opening line Press
line tape securely

b b
Align tape notch
Align tape notch to press line
Press line to press line
51-16 EXTERIOR – Stripe Tape

Align tape end to door Section Door outside

Point C outside handle handle
c – c
Tape end Tape end

Press line

c c
Align tape notch to press line
Point D Section
Door opening line d – d Bend the stripe
Door end line Press Align tape notch to tape securely
line door opening line

d Align tape notch d

to press line
Point E Rear body end line
Section
Front body Align tape notch to e – e Bend the stripe
end line Press
line rear body end line tape securely

e e
Align tape notch
to press line

Point F
49 mm

Align tape notch

to press line

30_ – 45_ 2. Use the special tool to press on the tape, beginning at
the centre and moving evenly to both the top and bottom,
in order to remove any trapped air bubbles.
Caution
1. If the special tool slides to the side, there will
be slack at the end of the tape, causing wrinkles,
MB990528 and the tape may deviate from the correct
application position.
2. If the tape is not applied properly, it may come
Tape off later.

3. Pull the tape off straight and slowly.

4. If there are any air bubbles in the tape after the application,
use a sewing needle to make small holes in the bubbles,
and use the corners of the spatula to press the air out.

Good

Bad
 EXTERIOR – Door Mirror 51-17
DOOR MIRROR 51100640060

REMOVAL AND INSTALLATION

2 2
5
3

Adhesive tape:
Double-side tape
[5 mm width and 0.4 mm thickness]

1. Remote controlled mirror switch

Door mirror removal steps

2. Inner delta cover
3. Harness connector <Vehicles with
remote controlled mirror>
4. Door mirror assembly
AA" 5. Mirror <Vehicles with remote con-
trolled mirror>

REMOVAL SERVICE POINT

AA" MIRROR REMOVAL
Disconnect the parts indicated by the arrows and remove
the mirror from the actuator sub assembly.
51-18 EXTERIOR – Door Mirror

INSPECTION 51100650056

REMOTE CONTROLLED MIRROR ASSEMBLY CHECK

Check to be sure that the mirror moves as described in
the table when each terminal is connected to the battery.

Battery connection terminal Direction operation

1 2 3

UP

DOWN

RIGHT

LEFT

REMOTE CONTROLLED MIRROR SWITCH

CONTINUITY CHECK 51101350047

Switch position Terminal No.

2 3 4 6 7 8 9

Left side UP

DOWN

LEFT

RIGHT

Right side UP

DOWN

LEFT

RIGHT