WDH-3 2.160-2.180-2.220-2.250-2.280-2.

300-
2.320-2.340-2.360-2.420-2.450-2.480-2.540-2.600
WATER COOLED CHILLERS

Installation and Use Manual

M03I40M7-03 15/11/07

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 UNIT IDENTIFICATION ........................................................................... 4
GENERAL WARNINGS ............................................................................ 5
RESIDUAL RISKS ................................................................................. 6
REFRIGERANT SAFETY CHARTS................................................................................................................................7
RECEPTION ......................................................................................... 9
INSPECTION UPON RECEPTION.................................................................................................................................9
STORAGE ......................................................................................................................................................................9
HANDLING .....................................................................................................................................................................9
POSITIONING .....................................................................................11
GENERAL.....................................................................................................................................................................11
FUNCTIONAL CLEARANCES......................................................................................................................................11
POSITIONING ..............................................................................................................................................................11
WATER CONNECTIONS ......................................................................... 14
GENERAL.....................................................................................................................................................................14
EXCHANGER USE SIDE .............................................................................................................................................14
DIAGRAM OF RECOMMENDED USE SIDE CONNECTION.......................................................................................15
RECOVERY EXCHANGER ..........................................................................................................................................15
VICTAULIC CONNECTIONS........................................................................................................................................15
RECOMMENDED SOURCE SIDE CONNECTION SCHEMA ......................................................................................16
SYSTEM MEASURES ON SOURCE SIDE ..................................................................................................................17
ELECTRICAL CONNECTION ...................................................................18
GENERAL.....................................................................................................................................................................18
STANDARD UNIT ELECTRICAL DATA .......................................................................................................................18
CONNECTION TO THE MAINS ...................................................................................................................................19
CLIVET TALK MODULAR SYSTEM COMPOSITION ..................................................................................................21
MODBUS - CONVERTER CAN to MODBUS via RS 485.............................................................................................23
START-UP ..........................................................................................25
PRELIMINARY CHECKS..............................................................................................................................................25
REFRIGERANT SYSTEM ............................................................................................................................................25
WATER SYSTEM .........................................................................................................................................................25
ELECTRICAL SYSTEM ................................................................................................................................................25
VERIFy tensions – absorptions.....................................................................................................................................25
REMOTE INPUT CONFIGURATIONS .........................................................................................................................25
SETTING THE SET-POINT ..........................................................................................................................................25
EVAPORATOR WATER FLOW RATE .........................................................................................................................26
CONDENSER WATER FLOW RATE ...........................................................................................................................26
REFRIGERANT CIRCUIT PARAMETER CHECK ........................................................................................................26
CONTROL ..........................................................................................27
ROUTINE MAINTENANCE ....................................................................... 37
MAINTENANCE INSPECTIONS...................................................................................................................................38
97/23 CE PED directive ................................................................................................................................................38
PUT AT REST...............................................................................................................................................................38
REFRIGERANT TABLES .............................................................................................................................................39
TROUBLESHOOTING ............................................................................41
DECOMMISSIONING OF THE UNIT ...........................................................42
DISCONNECTING THE UNIT ......................................................................................................................................42
DISMANTLING AND DISPOSAL ..................................................................................................................................42
TECHNICAL DATA................................................................................ 43
SOUND LEVELS ..........................................................................................................................................................48
DIMENSIONS ......................................................................................49

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 UNIT IDENTIFICATION
SERIAL NUMBER LABEL
The units are identified by the serial number label shown here.
The label lists the type of unit (series and size), serial number, year
of manufacture, number of electrical diagram, main technical data,
logo and address of the manufacturer.
The label is placed on the unit, generally near the electrical panel
and also on the external panelling.
IT MUST NEVER BE REMOVED.
SERIAL NUMBER
This provides unique identification of the machine. It makes it
possible to trace the specific features of the unit and to identify the
components installed in it.
Without this number, it is not possible to identify with certainty the
spare parts that are specific to that unit.
When requesting assistance, always provide the type of machine
and the serial number.
Write them in the space below so that they are readily available
when needed.

Type of unit : _________________________________

Serial number : _________________________________

Wiring diagram : __________________________

Year of manufacture : ___________________________

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 GENERAL WARNINGS
MANUAL PURPOSE INTENDED USE
The unit must only be used for the specific purpose it was
This manual has been designed to enable the unit to be
designed :
installed, started up and maintained correctly.
The unit is designed to cool/heat water or a water and
MANUAL INSTRUCTIONS glycol mix for air-conditioning, within the limits defined
It is essential to observe these instructions. in the technical bulletin and this manual.
The manufacturer declines all liability for any damage that
Any use other than that specified does not imply any
may be caused whether directly or indirectly to persons or
commitment or constraint by the manufacturer in any way
things if these instructions are not heeded.
whatsoever.
MANUAL STORAGE
ADDITIONAL SAFETY PRECAUTIONS
This manual and the unit’s wiring diagram should be
This unit has been especially designed and manufactured
carefully stored so that they are readily available to the
so to prevent any risk to persons and health hazard.
operator when required.
For this reason, design solutions fit to eliminate (where
EXPERT PERSONAL possible) any cause of risk and sensibly reduce the
The unit must be installed, tested and maintained by expert probability of danger have been adopted.
personal who meet the relevant legal requirements (Italian Please refer to the "Residual Risks" section of this manual
law No. 46 of 5/3/1990). and strictly observe the behaviour prescriptions listed there
in order to prevent any possible risk that hasn’t been
LOCAL SAFET REGULATION INSTALLATION possible to avoid in the design stage.
The installation must be performed observing the local
DATA UPDATING
safety regulations.
The manufacturer may be able to modify the data without
POWER SUPPLY
prior notice as a consequence of constant improvements.
Make sure the power supply conforms to the data on the
unit’s rating plate, located inside the door of the main
electrical panel. REGULATIONS AND
PACKAGING CERTIFICATIONS
The packaging material (plastic bags, polystyrene foam, UNI EN ISO 9001 CERTIFICATION
nails, etc.) is potentially dangerous and should therefore be
kept away from children and recycled in compliance with Clivet S.p.A., in order to guarantee customer satisfaction,
the local regulations in force. has chosen the ISO 9001 Quality System as the reference
for all its business activities. This is demonstrated by the
MAINTENANCE company’s commitment to ongoing improvements in the
Before performing any service operations, cut off the power. quality and reliability of its products; its sales, design,
Perform the operations in conformity with the local purchasing, production and after-sales service activities are
regulations in force. the means used to reach such purpose.
PERIODICAL INSPECTIONS CE MARK
Perform periodical inspections to locate possible loosened
or broken parts. If the repairs are not performed, there will Clivet products bear the CE mark, in compliance with the
be a higher risk for things and peoples to become damaged requirements of the following EC directives, including the
and injured. latest amendments, and with the corresponding national
FAULT – POOR OPERATION approximated legislation:
• - 98/37/CE
Switch off the unit in the event of faults or poor operation.
• - 89/336/CEE as modified by the directives 92/31/CEE
REPAIR and 93/68/CEE
Only have repairs carried out by a service centre authorised • - 73/23/CEE as modified by the directive 93/68/CEE
by the manufacturer, and insist on the use of original spare • - 97/23/CE
parts only.
Failure to comply with the above may compromise the EUROVENT
safety of the unit. CERTIFICATION
MODIFICATIONS
Clivet is partecipating in the EUROVENT Certification
The manufacturer will not accept any responsibility, and the Programme "Liquid Chilling Packages". Products are listed
warranty will lapse, in the event of electric and/or in the EUROVENT Directory of Certified Products and in the
mechanical modifications. Any modification which is not site [Link]. Eurovent Chillers
formally authorized, and which does not respect the Certification Programme covers air cooled packaged
instructions given in this manual, will cause the warranty to chillers up to 600 kW and water cooled packaged chillers up
lapse. to 1500 kW.

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 RESIDUAL RISKS

GENERAL and precaution is taken when positioning and securing the

unit.
This section lists some of the more common situations If the unit is easily accessible to children, unauthorized
which, being beyond the control of the manufacturer, could persons or animals, this is a situation that can give rise
be a source of risk to persons or property. accidents and injuries, perhaps serious. Install the unit in a
DANGER AREA place where access is allowed only to authorized persons,
The figure below highlights the area in which only or install barriers or guards preventing unauthorized entry.
authorised personnel may operate. GENERAL RISKS
• External danger zone, identified by a precise area A smell of burning, smoke or other indications of serious
around the unit and its vertical projection on the irregularity could signal the onset of situations liable to
ground in the case of hanging unit. cause damage to persons or property or to the unit itself.
Isolate the unit from the electrical power supply (red-and-
• Internal danger zone, identified by the area that can
yellow) switch.
be entered only after having intentionally removed the
protecting panels or parts of these. Contact an authorized service centre so that the source of
the problem can be identified and remedied.
Accidental contact with heat exchange coils, compressors,
A pressure pipelines or other components can result in
wounding or burns, or both.
Always wear suitable clothing, including protective gloves,
B when working in the danger area.
Maintenance or repairs carried out by unskilled operatives
D can result in harm or damage to persons and property, or to
the unit itself. Always contact an authorized service centre.
Failure to close the panels of the unit, or to check that all
C the fixing screws of the panels are properly tightened, can
result in harm or damage to persons or property, or to the
A= 2000mm B= 2000mm unit itself.
Verify periodically that all panels are closed and made
C= 2000mm D= 2000mm properly secure.
In the event of fire, the temperature of the refrigerant can
HANDLING rise to the point that pressure will exceed safety levels and
perhaps cause fluid to be projected. It may also happen
If handling operations are undertaken without adopting all
that parts of the circuit isolated by closed valves will
the necessary safety procedures and exercising due care,
explode.
the unit can fall or topple, causing damage — possibly
extremely serious — to persons and/or property, and to the Do not stand near safety valves, and never leave the valves
unit itself. of the refrigerant circuit closed.
Ensure the unit is handled and manoeuvred as directed on ELECTRICAL SYSTEM
the packing and in the present manual, and in accordance If the power line connecting the unit to the a.c. supply is
with local regulations. incomplete, or if the connection is made with cables of
In the event of refrigerant gas escaping, refer to the “Safety incorrect cross section and/or with insufficiently rated
datasheet” for the particular refrigerant. protective devices, this can result in electric shock, toxicity
hazard, damage to the unit or fire.
INSTALLATION
All work on the electrical system should be carried out
Incorrect installation of the unit can result in water leaks,
referring to the wiring diagram and to the directions given in
accumulation of condensate, escape of refrigerant, electric
this manual, and the system itself must be dedicated.
shocks, fire, as well as irregular operation or damage to the
unit itself. Failure to secure the cover enclosing electrical components
Make certain that the installation is carried out only by a can lead to the infiltration of dust and water, ultimately
qualified technician, also that the directions contained in causing electric shocks, damage to the unit, or fire.
this manual are followed and local statutory regulations Always fasten the cover securely to the unit.
observed. If live metal parts of the unit are not connected properly to
In the event of the unit being installed in a site where there the earth system, they can cause electric shock or even
is even the slightest risk of inflammable gas escapes and death by electrocution.
consequently the possibility of such gases accumulating in Make absolutely certain that the connection to the earth
area around the unit, the risk of explosion and fire cannot system is made in accordance with correct practice.
be discounted. Contact with live parts rendered accessible internally of the
Take every care and precaution when selecting the unit when the guards are removed can result in electric
installation site. shock, burns or death by electrocution.
Installation on a structure not able to bear the weight and/or
afford a secure anchorage of the equipment may cause the Before exposing these parts, make certain the isolating
unit to fall and/or topple, resulting in damage to persons or switch on the power line to the unit is set to the OFF
property, or to the unit itself. Make certain that every care position and padlocked, and post a warning sign.

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 Contact with parts that could become live when the unit is injured or suffer toxic effects. Always wear suitable clothing
started up can result in electric shock, burns or death by and protective goggles when working in potential hazard
electrocution. areas.
When there is no need for circuits to be powered up, set the In the event of refrigerant gas escaping, refer to the “Safety
isolating switch on the power line to the OFF position, datasheet” for the particular refrigerant.
padlock it and post a warning sign. If an open flame or heat source is brought into contact with
MOVING PARTS the refrigerant, or the pressurized gas circuit should
Contact with the fan rotors can cause injury. overheat (e.g. during welding operations), this can cause
explosion or fire. Do not position any heat source within the
Before removing the protective grilles or the fans hazard area.
themselves, make certain the isolating switch on the power
line to the unit is set to the OFF position and padlocked, Maintenance or repair operations involving welding must be
and post a warning sign. carried out with the system emptied of refrigerant.
Before removing the protective grilles or the fans WATER SYSTEM
themselves, make certain the isolating switch on the power Defects affecting pipelines, connections or valves and other
line to the unit is set to the OFF position and padlocked, control componentry can result in water being leaked or
and post a warning sign. sprayed from the system, occasioning damage to property
REFRIGERANT or causing short circuits in the unit.
In the event of safety valves coming into operation and Make certain all hydraulic connections are securely made,
releasing refrigerant gas, persons in the vicinity can be following the directions given in the present manual.

REFRIGERANT SAFETY CHARTS

01 Identifying elements for Product name: forane 134a

the substance N°SDS 00941
Supplier: ELF ATOCHEM ITALIA
Via Degli Artigianelli 10, 20159 Milano tel. 02/668111
02 Information concerning Chemical name of the compound [Link] - tetrafloroethane
composition of General name: halogenated hydrocarbon
components CAS: 811-97-2
EINECS: 212-377-0
03 Identification of risk Effects on health: practically non-toxic
Greatest physical and chemical dangers:
Thermal decomposition in toxic and corrosive products
04 First-aid measures Inhalation: Carry the victim into the open air. Resort to oxygen or artificial respiration if necessary.
Contact with skin: Frostbite must be treated in the same way as burns.
Contact with the eyes: Immediate rinsing in abundant water.
Instructions for the physician: Do not administer catecolammine (due to the sensitisation provoked by the product)
05 Fire prevention measures Specific dangers: Thermal decomposition into toxic and corrosive products. Hydrofluoric acid. Hydrochloric acid in gaseous form.
Phosgene Carbon monoxides (CO).
Specific means of intervention: Cool containers/cisterns with jets of water. Prevent any sparks or flames.
Do NOT smoke.
Special protection systems for fire-fighting squads: Carry breathing apparatus and wear protective clothing.
06 Measures to take in case Individual precautions: Avoid contact with the skin, eyes and inhalation of vapours.
of accidental spillage In an enclosed space: ventilate or use breathing apparatus (risk of suffocation). NO SMOKING ALLOWED.
Remove all risk of sparks or flames.
07 Manipulation and storage Manipulation:
Technical measures/precautions.
Form of storage and manipulation applicable to the products: PRESSURIZED GAS.
Ensure adequate ventilation and evacuation for the level of equipment.
Advice for use: Prevent sparks and contact with hot surfaces. DO NOT SMOKE..
Storage:
Technical measures/Storage procedures: Store at room temperature in the original container. Keep away from flames, hot surfaces
and sparks. Store in a cool, well-ventilated place. Protect full containers from sources of heat to avoid excessive pressures.
Packing:
Recommended: Ordinary steel, Stainless steel.
Avoid: Alloy containing more than 2% magnesium.
Plastics.
08 Control of individual Precautionary measures to be taken: Ensure a sufficient exchange of air and/or suction in workplaces.
exposure/protection Control parameters.
Exposure limits: recommended by ELF ATOCHEM: VME = 1000ppm=4420mg/m3
Individual protective equipment:
Respiratory protection: In case of insufficient ventilation, carry suitable breathing apparatus.
Protection for the hands: Gloves
Protection for the eyes: Protective eyewear.
Specific hygiene measures: avoid contact with the skin, eyes and inhalation of the vapours. DO NOT SMOKE.

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 09 Physical and chemical Physical state (20°C): liquid gas
properties Colour: colourless
Smell: Slightly similar to ether; pH: not applicable.
Boiling point/interval: -26,4°C
Melting point/interval: -101°C
Flash point: No flare up at test conditions
Self-ignition temperature: 743°C (1bar) 215°C (3bar)
Vapour pressure: (25°C):0.665MPa (6.65bar) a (50°C):1.32MPa (13.2bar) a (70°C): 2.12MPa (21.2bar)
Vapour density: (25°C): 4.26kg/m3
Density: (25°C): 1206kg/m3 a (50°C): 1102kg/m3 a (70°C): 996kg/m3
Solubility:
water: (25°C): 0,9g/l
Distribution coefficient: log Pow = 1.06 (n-octanole/water)
Other data:
Henry constant: 1.53Pa m3/mol
Not dissociated in water
Solubility of water in the product at 25°C: 0,097% in weight.
Critical temperature: Tc=101°C
Critical pressure. Pc=4.07MPa (40.7bar)
10 Stability and reactivity Conditions to avoid: Avoid contact with flames and red-hot metal surfaces.
Dangerous decomposition products: Thermal decomposition into toxic and corrosive products: hydrofluoric acid, hydrochloric acid
in gaseous form, phosgene, carbon monoxide (CO)
Other information: Stable product at ambient temperature.
In presence of air the product can mix up into a flammable blend at particular temperature and pressure conditions.
11 Toxicological information Acute toxicity:
Inhalation: Practically non-toxic in experiments conducted on animals.
CL50/inhalation/4 hrs/on rats>500000ppm
As with other volatile aliphatic halogenated compounds, with the accumulation of vapours and/or the inhalation of large quantities, the
product can cause: loss of consciousness and heart problems aggravated by stress and lack of oxygen; risk of death.
Local effects:
Contact with skin: Frostbite possible from splashes of liquefied gas.
Practically non-irritating for skin in experiments conducted on animals (rabbits).
Contact with the eyes: practically non-irritating for eyes in experiments conducted on animals (rabbits).
Sensibilisation:
Contact with skin: Experim,ental for the animal:
No skin sensitizer (guinea pig).
Chronic toxicity: Studies on animal protracted inhalation do not highlight any chronic toxic effect (rat/ years(s)/ Inhalation: 50000ppm)
Specifical effects: Genotoxicity according experimental available data NOT Genotoxic
Cancerogenesis: experiments on animals do not highlight carcinogen effect clearly demonstrated (rat /Inhalation – for oral
administration)
Toxicity for reproduction: Foetal growth no toxic effect for foetal development (rat/rabbit/inhalation).
Fertility, according the available data on animal: no toxic effects on fertility (rats/inhalation)
This document refers to the product as is and which conforms to the specifications supplied by ELF ATOCHEM.
If combinations or mixtures are made, check that there are no new dangers resulting from this action. The information provided in this report
has been provided in good faith and is based on our latest knowledge of the product in question as of the date of publication of the same. The
attention of users is drawn to the potential risks of employing the product for any use other than that for which it is intended. This report must
be used and reproduced solely for purposes of prevention and safety. The list of legislative, regulatory or administrative texts must not be
considered exhaustive. The product user is under obligation to refer to all the official texts concerning the use, conservation and manipulation
of the product for which he is sole responsible. The product user must also provide all those who might come into contact with the product with
the information necessary for their safety at work and the protection of their health and that of the environment, giving them a copy of this
safety information report.

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 RECEPTION
INSPECTION UPON RECEPTION HANDLING
Check on arrival that the unit has not suffered damage The operation of handling the unit must be carried out
during transit and that it is complete in every part as respecting the instructions of the safety norms in force
specified in the order. In the event of visible (Legislative Decree 626/94 and following modifications)
damage/deficiencies being discovered, make a note
Before starting the handling operations:
immediately on the delivery document with the comment:
CONDITIONAL ACCEPTANCE — CLEAR EVIDENCE OF • Value the critical points during handling (stairs, flights,
DEFICIENCIES/DAMAGE DURING TRANSIT disconnected routes, doors, etc)
Inform both the supplier and the carrier of the details by fax • Verify that the lifting capacity of the means used is
and by registered mail with advice of receipt not later than 8 adequate to the unit weight
days after taking consignment. Notifications sent after 8 • Consider that the barycentre could be moved with
days have elapsed will be ignored. respect to the center of the unit
• Before starting to lift, verify that the unit is at a stable
STORAGE balance
Shelter from: direct sunlight, rain, sand and wind
Temperature: maximum 60°C minimum -10°C The following examples are indications; the choice of the
Maximum humidity: 90% means and of the handling modes will depend on factors,
The respect of the instructions on the exterior side of the such as:
packaging assures the physical and functional integrity of • The unit weight
the unit for the final user’s advantage. • Type and overall dimensions of the unit
It is recommended to: • Place and route for the handling (dirt yard, asphalted
• Handle carefully square, etc)
• Keep in a dry place • Condition of the place of destination (roof, square, etc)
• Avoid putting other objects on top of the unit (respect
• Handling distance characteristics (distances, flights,
the limits of levels of superimposition shown in the
steps, doors)
package)
• Avoid placing the unit with thermoretractable protection
under the sun since the pressure of the circuits can
assume values which activate the safety valves.

LABELS / YELLOW BRACKETS SHOW THE LIFTING POINTS

= = A B C D

! 1

Baricentro
barycentre A<B C > D

How to balance the charge Insert safety pins (1)

use a spacer bar
Move the upper hook or the lower hooks,
to avoid damaging the unit and split pins (2)
according to the spring equalizer rocker arm type

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 HOISTING using a CRANE or SIMILAR.
- Slide the provided lifting pipes into the holes in the base of the unit.
- Position the ends of the pipes that protrude from the unit so that you can insert the provided shear pins into the proper holes.
- Fit the lifting belts over the pipes between the safety rods and the base of the unit (see drawing).
- Gradually bring the lifting belts under tension, making sure they are positioned correctly. Make sure the unit is always in
steady equilibrium.
- Start hoisting the unit.

Split pin for belt

REMOVING THE PACKING

For removing the packaging, use specific personal Check for any visible damage.
protection for the operator (gloves, glasses, etc.).
Dispose of the packaging by taking it to specialist collection
While removing the packaging, pay attention not to damage or recycling centres in accordance with local regulations.
the unit.

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 POSITIONING

GENERAL POSITIONING
For installing air-conditioning systems, it is necessary to
consider the following: 1. The units are designed for INDOOR installations,
performed in fixed positions and in areas accessible
• the technical spaces necessary for the machine and
only to qualified and authorized personnel
system
• the place where the machine will be installed 2. SAFETY VALVE (only if present on the unit) : the
• the transport of thermal carrier fluids and relevant installer is responsible for evaluating the opportunity of
connections to the unit: installing drain tubes, in conformity with the local
o water regulations in force ( EN 378 )
o air 3. Install the unit raised from the ground
o refrigerant (unit in more sections)
4. avoid installations in places subject to flooding
• electrical connections
If these aspects are not evaluated carefully, they can affect 5. Verify that the fixing/supporting points are level and
the performances and the working life of the unit. suitable to support the weight of the unit (see the
weight and the weights distribution)
FUNCTIONAL CLEARANCES
When placing the unit, please respect the functional 6. It is recommended to put the unit on specific
clearances indicated in DIMENSIONS section. antivibration devices
The functional spaces need to be observed because of the Each support point of the unit sustains a different
following: weight. Therefore, each anti-vibration device is sized for
• to guarantee the good operation of the unit a specific support point, and can only be placed there.
• to allow the performance of all maintenance operations The anti-vibration devices must therefore be placed in
• to protect the authorized operators and exposed people accordance with the instructions provided with them
If more units are placed close to one another, the functional and with the dimensional drawings in which the support
spaces must be doubled. points are indicated by W1 , W2 , W3 etc .
On each anti-vibration device (if provided by CLIVET),
its identifying code is stamped, for example C6100100
Flexible joints are necessary on all the hydraulic/
aeraulic connections (the joints are not supplied by
Clivet)

INSTALLING ANTIVIBRATION MOUNTS

C6100026-28 C6100030-32

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 Table point of support / antivibration mount

CLASS A
Size Compressor W1 W2 W3 W4 Ant. mount code
ST C6100026 C6100026 C6100028 C6100028 PE980005
Refcomp
EN C6100028 C6100028 C6100028 C6100028 PE980006
2.160
ST C6100026 C6100026 C6100028 C6100028 PE980005
Bitzer
EN C6100028 C6100028 C6100028 C6100028 PE980006
ST C6100028 C6100028 C6100028 C6100028 PE980006
Refcomp
EN C6100028 C6100028 C6100028 C6100028 PE980006
2.180
ST C6100028 C6100028 C6100028 C6100028 PE980006
Bitzer
EN C6100028 C6100028 C6100028 C6100028 PE980006
ST C6100028 C6100028 C6100028 C6100028 PE980006
Refcomp
EN C6100028 C6100028 C6100028 C6100028 PE980006
2.220
ST C6100028 C6100028 C6100028 C6100028 PE980006
Bitzer
EN C6100028 C6100028 C6100028 C6100028 PE980006
ST C6100028 C6100028 C6100028 C6100028 PE980006
Refcomp
EN C6100028 C6100028 C6100028 C6100028 PE980006
2.250
ST C6100028 C6100028 C6100028 C6100028 PE980006
Bitzer
EN C6100028 C6100028 C6100028 C6100028 PE980006
ST C6100028 C6100028 C6100028 C6100028 PE980006
Refcomp
EN C6100028 C6100028 C6100028 C6100028 PE980006
2.280
ST C6100028 C6100028 C6100032 C6100028 PE980020
Bitzer
EN C6100028 C6100028 C6100032 C6100032 PE980007
ST C6100028 C6100028 C6100032 C6100028 PE980020
Refcomp
EN C6100032 C6100028 C6100032 C6100028 PE980007
2.300
ST C6100032 C6100028 C6100032 C6100028 PE980007
Bitzer
EN C6100032 C6100028 C6100032 C6100032 PE980025
ST C6100028 C6100028 C6100032 C6100032 PE980007
Refcomp
EN C6100032 C6100032 C6100032 C6100032 PE960007
2.320
ST C6100032 C6100032 C6100032 C6100032 PE960007
Bitzer
EN C6100032 C6100032 C6100032 C6100032 PE960007
ST C6100028 C6100028 C6100032 C6100032 PE980007
Refcomp
EN C6100032 C6100032 C6100032 C6100032 PE960007
2.340
ST C6100032 C6100032 C6100032 C6100032 PE960007
Bitzer
EN C6100032 C6100032 C6100032 C6100032 PE960007
ST C6100028 C6100028 C6100032 C6100032 PE980007
Refcomp
EN C6100032 C6100032 C6100032 C6100032 PE960007
2.360
ST C6100032 C6100032 C6100032 C6100032 PE960007
Bitzer
EN C6100032 C6100032 C6100032 C6100032 PE960007
ST C6100032 C6100032 C6100032 C6100032 PE960007
Refcomp
EN C6100032 C6100032 C6100032 C6100030 PE980032
2.420
ST C6100032 C6100032 C6100030 C6100030 PE960007
Bitzer
EN C6100032 C6100032 C6100030 C6100030 PE960009
ST C6100032 C6100032 C6100032 C6100030 PE980032
Refcomp
EN C6100032 C6100032 C6100032 C6100030 PE980032
2.450
ST C6100032 C6100032 C6100030 C6100030 PE960009
Bitzer
EN C6100032 C6100030 C6100030 C6100030 PE980029
ST C6100032 C6100032 C6100030 C6100030 PE960009
Refcomp
EN C6100032 C6100030 C6100030 C6100030 PE980029
2.480
ST C6100032 C6100032 C6100030 C6100030 PE960009
Bitzer
EN C6100032 C6100030 C6100030 C6100030 PE980029
ST C6100032 C6100032 C6100030 C6100030 PE960009
2.540 Refcomp
EN C6100030 C6100030 C6100030 C6100030 PE960008
ST C6100032 C6100032 C6100030 C6100030 PE960009
2.600 Refcomp
EN C6100030 C6100030 C6100030 C6100030 PE960008

M03I40M7-03 15/11/07 page 12

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 CLASS B

Size Compressor W1 W2 W3 W4 Ant. mount code

ST C6100026 C6100026 C6100026 C6100026 PE980003
Refcomp
EN C6100028 C6100028 C6100028 C6100028 PE980006
2.160
ST C6100026 C6100026 C6100026 C6100026 PE980003
Bitzer
EN C6100028 C6100028 C6100028 C6100028 PE980006
ST C6100026 C6100026 C6100026 C6100026 PE980003
Refcomp
EN C6100028 C6100028 C6100028 C6100028 PE980006
2.180
ST C6100026 C6100026 C6100026 C6100026 PE980003
Bitzer
EN C6100028 C6100028 C6100028 C6100028 PE980006
ST C6100028 C6100028 C6100028 C6100028 PE980006
Refcomp
EN C6100028 C6100028 C6100028 C6100028 PE980006
2.220
ST C6100028 C6100028 C6100028 C6100028 PE980006
Bitzer
EN C6100028 C6100028 C6100028 C6100028 PE980006
ST C6100028 C6100028 C6100028 C6100028 PE980006
Refcomp
EN C6100028 C6100028 C6100028 C6100028 PE980006
2.250
ST C6100028 C6100028 C6100028 C6100028 PE980006
Bitzer
EN C6100028 C6100028 C6100028 C6100028 PE980006
ST C6100028 C6100028 C6100028 C6100028 PE980006
Refcomp
EN C6100028 C6100028 C6100028 C6100028 PE980006
2.280
ST C6100028 C6100028 C6100028 C6100028 PE980006
Bitzer
EN C6100028 C6100028 C6100028 C6100028 PE980006
ST C6100028 C6100028 C6100028 C6100028 PE980006
Refcomp
EN C6100028 C6100028 C6100028 C6100032 PE980020
2.300
ST C6100028 C6100028 C6100028 C6100032 PE980020
Bitzer
EN C6100028 C6100028 C6100032 C6100032 PE980007
ST C6100028 C6100028 C6100028 C6100032 PE980020
Refcomp
EN C6100028 C6100028 C6100032 C6100032 PE980007
2.320
ST C6100028 C6100032 C6100032 C6100032 PE980025
Bitzer
EN C6100032 C6100032 C6100032 C6100032 PE960007
ST C6100028 C6100028 C6100032 C6100032 PE980007
Refcomp
EN C6100028 C6100028 C6100032 C6100032 PE980007
2.340
ST C6100032 C6100032 C6100032 C6100032 PE960007
Bitzer
EN C6100032 C6100032 C6100032 C6100032 PE960007
ST C6100028 C6100028 C6100032 C6100032 PE980007
Refcomp
EN C6100028 C6100028 C6100032 C6100032 PE980007
2.360
ST C6100032 C6100032 C6100032 C6100032 PE960007
Bitzer
EN C6100032 C6100032 C6100032 C6100032 PE960007
ST C6100028 C6100028 C6100032 C6100032 PE980007
Refcomp
EN C6100032 C6100032 C6100032 C6100032 PE960007
2.420
ST C6100032 C6100032 C6100032 C6100032 PE960007
Bitzer
EN C6100032 C6100032 C6100032 C6100032 PE960007
ST C6100028 C6100028 C6100032 C6100032 PE980007
Refcomp
EN C6100032 C6100032 C6100032 C6100032 PE960007
2.450
ST C6100028 C6100028 C6100032 C6100032 PE980007
Bitzer
EN C6100032 C6100032 C6100032 C6100032 PE960007
ST C6100032 C6100032 C6100032 C6100032 PE960007
Refcomp
EN C6100032 C6100032 C6100030 C6100030 PE960009
2.480
ST C6100032 C6100032 C6100032 C6100032 PE960007
Bitzer
EN C6100032 C6100032 C6100030 C6100030 PE960009
ST C6100032 C6100032 C6100032 C6100032 PE960007
2.540 Refcomp
EN C6100032 C6100032 C6100030 C6100030 PE960009
ST C6100032 C6100032 C6100030 C6100030 PE960009
2.600 Refcomp
EN C6100032 C6100030 C6100030 C6100030 PE980029

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 WATER CONNECTIONS
GENERAL ANTI-VIBRATION DEVICES
Piping must be designed with the least possible number of In case of units with anti-vibration devices, it is necessary to
bends and head variations. If the pressure chute of the assemble elastic joints, even on water connections.
installation is above the useful prevalence of the pump, the RISK OF FREEZE
water delivery capacity is reduced as well as, as a
consequence, the thermal exchange and the yield. If the unit and the relevant water connections are subject to
temperatures near 0°C:
INTERCEPTING VALVES
• mix the water of the system with glycol
Install on the input and output of the user parts
(exchangers, coils, humidifiers, etc) So that it will be • protect the tubes with heating cables under the tubes
possible to carry out all the service operations and possible insulation
substitutions without emptying the installation. • empty the system by verifying that:
PRESSURE AND TEMPERATURE INDICATOR o no taps are closed so they can not trap the water,
Install on the input and output of the user parts even after emptying
(exchangers, coils, humidifiers, etc) So that it will be
o there are no low points where the water can
possible to carry out all the service operations.
stagnate even after emptying; blow if necessary
AUTOMATIC OR MANUAL ESCAPE VALVES
INSTALLATION EMPTYING
Install the highest points of tubes in a way that the air can
The refilling of the water present in the installation increase
escape form the circuit.
the oxidation phenomena and lime deposits.
BLEEDING COCK
If necessary empty only the interested system section and
Install them at the lowest points of the circuit, so as to allow anyway empty or refill the installation if necessary .
emptying.
EXPANSION TANK
LEAKAGE TESTS
The installation must be kept at the right pressure by both
Before performing the insulation of the tubes, carry out a an expansion tank and a combined valve of pressure
leakage test. reduction and discharge; if the components are present on
TUBE INSULATION the unit, they must be installed on the installation. The
All tubes of water must be insulated so that to avoid the expansion tank must be dimensioned in function of the
formation of condensation and thermal dispersions along water in the installation.
the tubes themselves. Verify that the insulation is the MAX. WORKING PRESSURE
vapour coil type. The connections for the air escape and for
10,5 bar evaporator
the emptying must be out of the insulating thickness to
16 bar condenser
assure the accessibility.
CONNECTIONS SUPPORTS
The weight of the hydraulic connections must be supported ARIES EFFECTS AND AIR BUBBLES CAN PRODUCE
in the exterior of the unit so as not to stress the connections THE OVERCOMING AND CAUSE WATER DROPS.
of user devices (exchangers, coils, humidifiers, etc ) .

EXCHANGER USE SIDE

FILTER UNFREEZABLE LIQUIDS

It is very important for the water to be free of impurities. If it If the unit is used when the water temperature is lower than
is not, the efficiency of thermal exchange is diminished. In + 4°C, avoid the formation of ice by using unfreezable
worst cases, the exchanger can be irreparably damaged. If liquids (ex. Ethilenic Glycol) in the necessary percentage.
the filter is not present on the machine, it must be The use must also be determined for ambient temperatures
immediately installed upstream from the unit, in a position near 0°C .
which can be easily reached for cleaning. ANTIFREEZE RESISTANCES
The filter mesh must be : If the unit is equipped with antifreeze resistances on the
exchanger side (standard or optional according to the
• < 1 mm unit with 1 compressor
models), verify that they are electrically fed during periods
• < 1.5 mm multicompressor unit. that the machine is stopped (night, weekends, long stops)
FLOW SWITCH WASHING THE SYSTEM
The flow switch must be present as a component of the Carefully wash the system by using clean water and
system, so as to ensure shutdown of the unit if water is not discharge it before connecting the unit.
circulating. It must be installed in a straight tract of the
tubes, not near the elbows, which can generate harmful
turbulence

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 DIAGRAM OF RECOMMENDED USE SIDE CONNECTION
Depending on the type of machine and the selected setup, some components may be integrated into the unit.

7 1. Charged system pressure switch

1 2 4 5 9
6 2. vent
P
3 8 3. circulating pump / pump
4. expansion tank
F 5. safety valve
6. flow switch
10 7. pressure switch / thermometer
8 8. filter
P 12 13 14
9. filling valve
10. antivibration joints
11 7
11. user side exchanger
12. Differential pressure switch
13. Discharge cock
14. inertial storage tank

The accumulation tank is necessary in the event of the following:

• the water in the system is very low
• the unit will not be used in a private house (in an industrial process or other)

RECOVERY EXCHANGER
OPTIONAL - The unit can be equipped with exchangers to Water connections must be performed carefully as for the
recover the condensation heat. evaporator (filter, circuit washing, etc) .
The recovery can be: Perform all necessary interventions to avoid the RISK OF
TOTAL FREEZING (tubes insulation, emptying of circuit, addition of
glycol, anti-freeze resistances) .
• with 100% recovery of the condensation heat
Water temperature can reach high temperatures (up to
• the thermoregulation is performed by CLIVET control 100°C), therefore:
system
• avoid the RISK OF BURNS by adopting the necessary
PARTIAL
precautions (insulation of tubes, temperature detecting
• with 20% recovery station on water if the sanitary use is foreseen, etc)
• The customer is responsible for the management of the • Install safety valves and specifically dimensioned
circulation pump, valves, thermostats, etc expansion tanks in the hydraulic circuit.
The recovery input water must not be below 25°C, in the
event that, wrongful operations and breakages of the unit
can occur .

VICTAULIC CONNECTIONS

1. Take away the supplied connection union by acting on the connection joint Victaulic.
2. Weld the union to the installation pipe.
3. Perform the connection between the installation pipe and the evaporator, using the joint.
Do not weld the system pipe with the Victaulic connection joint attached.
The rubber gasket might be irreparably damaged

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 RECOMMENDED SOURCE SIDE CONNECTION SCHEMA

3 5 6
7
4
1 2 P
1. Antivibration joints
2. Shut-off valve
F 3. Safety valve
4. Flow switch
8 5. System min. pressure manostat
P 8 6. Pressure switch / thermometer
9 7. vent
10
8. Differential pressure switch
9. Pump
10. Filter

EVAPORATIVE COOLING TOWER WELL

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 SYSTEM MEASURES ON SOURCE SIDE

FILTER CUT-OFF VALVE

It is very important for the water to be free of impurities. If it This allows cut-off of water on the source side whenever
is not, the efficiency of thermal exchange is diminished. In the compressor is not running.
the worst cases, the exchanger can be irreparably It is therefore advisable for systems with disposable water,
damaged. The filter, if not present on-board the machine, if there is no modulating valve
must be installed immediately upstream from the unit, in a
position that is easily accessible for cleaning
FLOW SWITCH PR
Since it is a system component, it must always be included,
in order to ensure unit shutdown in the event of failure of
water circulation. It is to be installed in a straight section of C1
8
the pipes, and not near curves which generate harmful BY
turbulence.
ANTI-FREEZE SOLUTIONS
For use of the unit with ambient temperatures near 0°C,
use antifreeze solutions such as ethylene glycol to prevent
the formation of ice. Its use is also required when
PR
geothermal probes are used.
SYSTEM WASHING
Before connecting the unit, carefully wash the system by C2
filling it and emptying it several times with clean water. 8
BY
CONTROL OF FLOW RATE
This makes it possible to limit water consumption, increase
energy efficiency and extend the unit's operating limits.
It can be modified by using
1. Modulating motorized valve
2. Cut-off valve
3. Pressure switch valve

BT3-BT4 TEMPERATURE PROBES OF WDHH UNIT

These probes, with respective connection, are supplied with CIRC 1 CONDENS.
the unit and they must be fitted as specified in the drawing.

CIRC 2 CONDENS.

SLEEVE 1/2” (not supplied)

NTC TEMPERATURE PROBE

OF IP67 TIN

PROBE FIXATION NUT

Scrolling CONNECTION 6mm 1/2” in brass

and sealed O-RING

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 ELECTRICAL CONNECTION
refer to standard units. In the event of differences between
GENERAL the data of the registration plate and the data shown in this
The characteristics of the electrical lines and relevant manual, as well as in the technical chart, please refer to the
components must be determined by SPECIALIZED DATA SHOWN IN THE REGISTRATION PLATE.
PERSONNEL ABLE TO DESIGN ELECTRICAL
INSTALLATIONS; moreover, the lines must be in The protection device of the unit power supply line should
conformity with professional procedures and the regulations break off the short circuit power whose value should be
in force. determined according to the plant features.
All electrical operations should be performed by trained The section of supply cables and protection cable must be
PERSONNEL HAVING THE NECESSARY REQUISITES seized according to the characteristics of the protections
UNDER LAW and being informed about the risks relevant used.
to these activities. SIGNALS / DATA LINES
Before performing any operation on the electrical system, Do not overpass the maximum power allowed, which
make sure that the unit supply line is SELECTED AT varies, according to the type of signal.
START.
Lay the cables far from power cables or cables having a
The earth connection must be made prior to other electrical different tension and that are able to emit electromagnetic
connections. disturbances.
For all electrical type operations, REFER TO THE Do not lay the cable near devices which can generate
ELECTRICAL DIAGRAM ATTACHED TO THE UNIT; the electromagnetic interferences.
number of the diagram is shown on the registration plate
positioned on the electrical board or next to it. Do not lay the cables parallel to other cables; cable
crossings are possible, only if laid at 90°.
The electrical diagram should be carefully kept together
with this manual and should be AVAILABLE FOR FUTURE Connect the screen to the ground, only if there are no
INTERVENTION ON THE UNIT. disturbances
Assure the continuity of the screen during the entire
LINE OF UNIT POWER SUPPLY extension of the cable.
The ELECTRICAL DATA OF THE UNIT are shown in the
technical chart of this manual and on the unit registration Observe, if any, the requirements about impendency,
plate. The presence of accessories can vary according to capacity, attenuation
the unit; the electrical data shown in the technical chart

STANDARD UNIT ELECTRICAL DATA

Acoustic configuration: Standard (ST) / extremely low noise (EN) / Energy efficiency: Efficiency class A
Sizes 2.160 2.180 2.220 2.250 2.280 2.300 2.320 2.340 2.360 2.420 2.450 2.480 2.540 2.600
F.L.A. FULL LOAD CURRENT AT MAX ADMISSIBLE CONDITIONS
F.L.A. - Total A 263 292 326 392 428 452 476 510 544 650 680 710 823 933
F.L.I. FULL LOAD POWER INPUT AT MAX ADMISSIBLE CONDITION
F.L.I. - Total kW 157 176 200 240 262 279 295 319 342 402 420 438 494 562
M.I.C. MAXIMUM INRUSH CURRENT
M.I.C. - Value A 627 641 683 808 879 650 674 703 737 911 975 1005 1474 1529

voltage unbalance: max 2 % power supply: 400/3/50 Hz +/-6%

Acoustic configuration: Standard (ST) / extremely low noise (EN) / Energy efficiency: Efficiency class B
Sizes 2.160 2.180 2.220 2.250 2.280 2.300 2.320 2.340 2.360 2.420 2.450 2.480 2.540 2.600
F.L.A. FULL LOAD CURRENT AT MAX ADMISSIBLE CONDITIONS
F.L.A. - Total A 263 292 344 382 431 463 496 527 559 592 642 748 823 933
F.L.I. FULL LOAD POWER INPUT AT MAX ADMISSIBLE CONDITION
F.L.I. - Total kW 157 176 213 236 269 294 318 337 356 377 402 443 494 562
M.I.C. MAXIMUM INRUSH CURRENT
M.I.C. - Value A 627 641 490 552 577 590 622 701 733 839 916 1250 1474 1529

voltage unbalance: max 2 % power supply: 400/3/50 Hz +/-6%

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 CONNECTION TO THE MAINS

1. Make sure that the sectioning device at the beginning of 6. Protect the cables, using the fairlead of an adequate
the unit’s power line is opened, locked and equipped size.
with a signal. 7. Using the layout of the electrical diagram, single out the
2. Open the general line disconnecting switch (if present) connecting terminals of the electrical supply cables, of
3. Verify that the net is in conformity with the data shown the neutral (if foreseen) and the PE protection cable
in the registration plate placed on the electrical board. 8. Connect the cables to the relevant terminal boards
4. Check the dimensional drawing for the input of the 9. Before supplying power to the unit, make sure that all
electrical lines the safety devices that were removed during electrical
5. Take away the closing plate placed on the electric connections are positioned again.
board (ONLY IF PRESENT) and drill a hole through it
to pass the cables through)

ON 15 / 02 / 03 [Link]
COOL
12.2 °C IN Use voltage-free remote control devices that are suitable to commutate very low loads
STEP:
9.3
7.0
°C
°C
OUT
SET
(12V, 10mA)
03 / 04
MODE ALARM SETUP STATE

F1 F2 F3 F4
Few inputs must be activated by configuration parameters whose access is reserved to
authorized assistance centers (in order to avoid unauthorized modifications)
I ? ESC HOME

ON / OFF FROM REMOTE CONTROL

It allows the remote start and stop, not by keypad.
It can be used to disable the unit during the night, the weekend etc., so with ON or OFF periods relatively longs (some hours).
It has not to be used with ON or OFF cycles too much shorts: they compromise the operating logic and they can cause
malfunctions or faults. In summer operating, for example, ON –OFF cycles lower than one hour can compromise the
thermoregulation logic, that implements an integral check.
If this function is not used, jump the respective terminals .

SIGNALIZATION OF MALFUNCTIONING/ UNIT FUNCTIONING

Remote signalization of the proper function (ex. green light) or signalization of blocks of the machine (ex. red light).
Maximum voltage at the terminal ends is 24v ac and maximum power is 1A

SECOND SET-POINT
It allows the use of a secondary set-point, such as, for example, for a night operation, which can be activated by a remote
contact.
When the contact is CLOSED, the secondary set-point is activated .

DEMAND LIMIT
It allows one to temporarily limit the electric power absorbed by the unit, according to a 10 vcc or 4-20 mA external signal. The
higher the signal is, the lower the number of compressors available to meet the thermal need.
The parameters must be configured by the assistance center .

MENU NUM Parameter name meaning

Enables the function :
thermoregulation- • 0= disabled
7 DmandLimitEn
demandlimit • 1=by signal
• 2=by parameter
parameter-set-sensors 82 TypeDl Type of signal : 0=0-10 V ; 1=4-20mA

MODULATING MOTORIZED VALVE

It allows to modulate the water flow-rate source side according to its temperature .
0-10V signal, see wiring diagram .

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 EXTERNAL AIR TEMPERATURE PROBE - Optional
It allows the automatic correction of the set-point according to the external air temperature.
For example, the summertime with low external temperatures, it is possible to have the internal comfort even with set-points
higher than the standard.
The parameter configuration is necessary.

MENU NUM Parameter name meaning

External compensation enabling
1 EnCompExt
0 = no; 1 = COOL only; 2 = HEAT only; 3 = always
4 MaxCExtC Max. ext. compensation value of cooling
parameter 5 MaxCExtH Max. ext. compensation value of heating
control
compext 93 CextMaxH Max. ext. temp. of heating compensation
94 CextMinH Min. ext. temp. of heating compensation
106 CextMaxC Max. ext. temp. of cooling compensation
107 CextMinC Min. ext. temp. of cooling compensation
parameter-set-sensors 9 ProbeText It enables ext. temp. probe: 0=yes ; 1=non
SUMMER WINTER

set COMPENSATO
p5

p4
set point COMPENSATO

p106 p107 Text °C p 94 p 93 T ext °C

EXTERNAL AIR HUMIDITY PROBE - Optional

It allows the automatic correction of the set-point, according to external air enthalpy .
Nel funzionamento invernale la correzione avviene sulla sola temperatura.
The working process is similar to the above mentioned process .
The parameter configuration is necessary.

MENU NUM Parameter name meaning

parameters 4 MaxCExtC Max. Summer correction value

thermoregulation 110 HexMinC Min. correction ext. enthalpy
compext
111 HexMaxC MAX. correction ext. enthalpy
parameter-set-sensors 23 ProbeURExt Enables external humidity probe: 1=YES / 0=NO

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 WATER RESET - Opzionale
It allows the automatic correction of the set-point, according to an external signal of 4-20 mA or 0-10 vcc.
The working process is similar to the above mentioned process .
The parameter configuration is necessary .

MENU NUM Parameter name meaning

11 MaxCWRC WR Summer correction max. value
24 MaxCWRH WR Winter correction max. value
Water Reset enabling:
parameter 75 WaterReset
0 = no; 1 = COOL only; 2 = HEAT only; 3 = always
control
waterreset 102 SWRMaxH Winter MAX correction signal
104 SWRMinH Winter MIN correction signal
105 SWRMaxC Summer MAX correction signal
108 SWRMinC Summer MIN correction signal
parameter-set-sensors 83 TypeWR Inlet signal type: 0=0-10V; 1=4-20mA
SUMMER WINTER

°C set point COMPENSATO

set point COMPENSATO
p 24

par11

par 108 par 105

4 mA 20 mA p 102 p 104 T ext °C

CLIVET TALK MODULAR SYSTEM COMPOSITION

CLIVET TALK system is made up of different modules connected to each other with the CAN OPEN protocol.
The system configuration varies according to the typology of the unit and of the accessories: not always the represented
electric modules are all presents on the unit .

INTERFACE
code C5110821
The interface module allows for the control of the operations of the whole
machine, the programming of the different adjustment parameters and also to
display the alarms and the unit status.

CENTRAL MODULE
code C5110694
The central module manages the system configuration, the working mode, the
set point, the thermal adjustment, remote inputs.

CN2 10 8 6 4 2

SCREW COMPRESSOR MODULE

9 7 5 3
8 9 10 11
DRIVER ALCO VCM

J5
10 9 8 7

3 2 1

code C5110801
6 5 4
1 1
2 1

It manages the cooling circuit (compressors, fans, valves) and relative safety
7
5 6

devices.
J4

1 2 3 4
H L

1 3 5 7 9 11 13 15
J17

2 4 6 8 10 12 14 16
gnd

CN1

CN2 10 8 6 4 2

9 7 5 3 1
8 9 10 11

COMPRESSOR MODULE - TANDEM / TRIO

DRIVER ALCO VCM

J5
10 9 8 7

3 2 1

code C5110804 (tandem) – C5110801 (trio)

6 5 4
1 1
2 1

It manages the cooling circuit (compressors, fans, valves) and relative safety
5 6 7

devices.
J4

1 2 3 4
H L

1 3 5 7 9 11 13 15
J17

2 4 6 8 10 12 14 16
gnd

CN1

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 21 20 19 18 17
ELECTRONIC THERMOSTATIC EXPANSION VALVE MODULE
code C5110802

DRIVER VCM
1
This manages the electronic thermostatic valve and the relative sensors for
7
8 2
9 3
16

control of temperature/pressure.
10 4 15
11 5 14
12 6 13
12
It is installed above the compressor module

DRIVER MODULE
code C5110803
DRIVER VCM

The electronic thermostatic valve management firmware is located here.

It is mounted on the expansion module.
gnd

10 8 6 4 2 CN2
STRIP
J12

9 7 5 3 1
5

EVAPORATOR MODULE
4
3

JUMP2

code C5110674
JUMP3
2

JUMP1
1

JUMP4

DIP1
H L

It manages components, safety devices, inputs and outputs relative to the

J17

8
7
gnd

6
5
4
3

water circuit (pumps, differential manostat, temperature probes)

2
1
OFF
ON

DIP2
4
3
2

1 3 5 7 9
1
ON

OFF

CN1
2 4 6 8 10
gnd

10 8 6 4 2 CN2
STRIP
J12

9 7 5 3 1
5
4

PUMP MODULE
3

JUMP2

JUMP3
2

JUMP1
1

code C5110701
JUMP4

DIP1
H L

J17

8
7
gnd

It manages controls and safety devices relative to the circulation pumps

6
5
4
3
2
1
ON

OFF

DIP2
4
3
2

1 3 5 7 9
1
ON

OFF

CN1
2 4 6 8 10

10 8 6 4 2 CN2
J15
8 9 10 11

STRIP
gnd

9 7 5 3 1

OF
8 7 6 5 4 3 2 1 F

DIP1

RECOVERY MODULE
O

JUMP2 N

OF
JUMP1 JUMP3 4 3 2 1
6 7

DIP2
JUMP4 O

code C5110679
N
5
H L

4
gnd

It manages the electrovalves and the pumps relative to the recovery circuit.
1 2 3

J22

1 3 5 7 9 11 13 15
CN1
2 4 6 8 10 12 14 16

REMOTE TERMINAL
cod PE1W0005
The remote keyboard has the same functions of the keyboard on board of the machine.
The connection of the remote keyboard to the system on board of the machine is carried out, using the “CAN to CAN”
converter, which must be placed in the electric board of the machine

The REMOTE KEYBOARD must be configured with the software address = 27 (only an authorised service centre can
perform this operation).
If the unit is managed by timetables, they must be activated only on one of the two keyboards of the machine, better if
the remote keyboard.
CONNECTIONS: refer to the electric diagram and to the SIGNAL/DATA LINES paragraph.

QE unit 1

XC
D
N 2 A
G L H 1 12

D
L
I
H
H L S 230/1/50
CAN to CAN
C5110675
Can 0
230/1/50

Can 1
1
2
V
A
C
2 X 0.34 mm2
+ sch

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 MODBUS - CONVERTER CAN TO MODBUS VIA RS 485
Interfacing via RS 485 is performed using a converter for each unit.
The converter must be mounted on the electric board of the unit and connected, following the electric diagram attached
to the unit.
CONNECTIONS: refer to the electric diagram and to the SIGNAL/DATA LINES paragraph
dip switch for the serial address of the module

LED 1 : signalization of gateway LED 2 : signalization of gateway in

8 1 O
working N programming

C5110770
C5110676
jumper for activating the +
firmware rewriting of the RS 485 - RS 485 serial port
s
gateway
ON

L GH
1

CAN 0
dip switch for the configuration Connection to the CAN network of the
of the CAN OPEN addresses machine
12 Vac

Power supply

terminator NOT activated

Terminator activated
UNIT NETWORK – MINI NETWORK – MASTER SLAVE
The CLIVET TALK Local Network system allows to connect up to 6 machines in a network which all serve the same
installation.
To interact with the network which controls the working of the system, it is necessary to have a CAN to CAN converter
code C5110692 for each machine.
Each single machine is equipped with the standard electronic devices: if necessary, it can function as an independent
unit.
At use
Mode remoto

UR% Ext

Temp. Ext

Water Reset

Unit MASTER

SpinChiller
CAN 0
Unit #1 SpinChiller Unit #2 SpinChiller Unit #3
CAN 0 CAN 0
CAN 1 CAN 1 CAN 1

L max. single L max. single L max. single

derivation =20cm derivation =20cm derivation =20cm

Cavo CAN OPEN

Max. extension 200mt with a twisted and shielded pair

PE1W0009 PE1W0009 PE1W0009

(C5110692) (C5110692) (C5110692)
Master #1 Slave #2 Slave #3

CONNECTION CABLE :
Section (nominal) 0.34mm2
Heater 70mΩ/meter
Impedance 120mΩ/meter
Propagation delay 5nS/metrer
Length MAX 200meters

DATALOGGER - cod PE1W0006

CONNECTIONS : make reference to the electrical panel and to SIGNALS/DATA LINES paragraph

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 KIT LONWORKS
Upon request, the unit is equipped with the kit already mounted on the electric board; it can eventually be mounted later.
Refer to the electric diagram and to the LONWORKS MANUAL.
For information about cables for the Lonworks network, visit the web site [Link].

LONWORKS technology is a complete platform to implement the network system control. These networks consist of
intelligent control instruments, or nodes, which interact with their environment and communicate to each other by using
a common message based on the (LonTalk®) protocol. A LONWORKS network can have up to 32,385 nodes subdivided
into 255 sub-networks (127 nodes/sub-network).
The Gateway device is already configured, according to the Echelon classification for the type of the unit it is designed
for, with a number of managed variables, which is a sub-array of those managed originally by the machine and able to
accept the Echelon standard profiles. The supply of this device does not include the activity of configuration and
management of the LonWorks network to which it is connected; as usual, they are supplied by the Supervision System
supplier.

CAN TO MODBUS GATEWAY LON-WORKS

12 Vac
Signalization led of gateway in Lon Works SIDE
programming
17 18 19 20 21 22 23 24

SHLD
Net B
Net A
Net B
Net A

GND
Vin+
NC
Dip switch for setting the module
LiteConnector Module Status
serial address LonWorks Serial Status
Service

RS485
Signalization led of gateway
operation 1 2 3 4

8 1
ON

jumper to activate the gateway

firmware rewriting
C5110676

terminator INSERTED +
485 -
S
N
O L
Dip switch configuration of CAN 1

OPEN addresses
CAN 0 G
H

12 Vac
Terminator NOT ACTIVATED

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 START-UP
ALL THE EQUIPMENT MUST BE COMMISSIONED BY AUTHORISED SERVICE CENTRES.
THIS SERVICE IS LIMITED TO START-UP OF THE UNIT ONLY AND NOT THE CONNECTIONS OR INSTALLATION OF
THE SYSTEM.
ONLY QUALIFIED TECHNICIANS MUST PERFORM THE FOLLOWING OPERATIONS.

Check that the circulator pumps are not blocked. In fact,

PRELIMINARY CHECKS their motor shaft may seize up, especially after long
Before checking, please verify the following shutdowns. Unblocking can be accomplished with a
1. the unit should be installed properly and in conformity screwdriver using the purge hole.
with this manual.
2. the electrical power supply line should be sectioned at ELECTRICAL SYSTEM
the beginning. Check the proper tightening of the screws that fix the
3. the sectioning device is locked and the proper warning conductors to the electrical components in the board
“not to operate” sign is placed on the handle. (during handling and transportation, the vibrations could
4. make sure no tension is present have loosened them).
Verify that the unit is connected to the ground plant.
REFRIGERANT SYSTEM Control that all panels and protection devices of the unit are
Carefully check the refrigerating circuit: the presence of oil repositioned and blocked.
stains can mean leakage caused by transportation, Charge the unit by closing the sectioning device, but leave
movements or other). it on OFF.
Open the cocks of the refrigerator circuit, if there are any. Make sure that the tension and net frequency values are
within the limit of:
Using the unit manometers, if present, or service 230 +/- 6% single phase unit; 400/3/50 +/- 6% three-phase unit
manometers, verify that the refrigerating circuit is in Control the unbalancing of the phases: it must be lower than 2% .
pressure. Example:
Make sure that all the service outlets are closed with proper L1 - L2 = 388 V, L2 - L3 = 379 V, L3 - L1 = 377 V
caps; if caps are not present a leak of refrigerant can be average of the measured values = (388 + 379 + 377) / 3 = 381
possible. maximum deviation from the average = 388-381= 7V
Unbalancing = (7/381) x 100 = 1.83% = ACCEPTABLE
WATER SYSTEM Operating out of the indicated limits causes the loss of the
Ensure that the plumbing system has been washed. Drain guarantee as well as very serious damages.
the wash water before connecting the unit to the system.
Check that the water circuit has been filled and pressurised. IF THE CRANKCASE RESISTANCES ARE FITTED
Perform a seal check at max. working pressure checking when the unit is started up for the first time and following all
that no leaks are present. prolonged periods of inactivity is OBLIGATORY to connect
the oil resistances on the compressor crankcase at least 8
Check that the shut-off valves in the circuit are in the hours before the compressor is to be starter.
"OPEN" position.
BEFORE POWERING THE RESISTANCES, OPEN THE
Check that there is no air in the circuit. If required, bleed it
COMPRESSORS COCKS, IF PRESENT.
using the vent valves in the system.
Check that there are no ARIES EFFECTS in the transient To supply the resistances is necessary to switch off the
(pump and / or valve activation/deactivation) isolator switch on the unit.
When using antifreeze solutions, make sure the glycol To make sure that hte resistances are working, check the
percentage is suitable for the type of use envisaged. power input with amperometic pliers.
% weight of ethylene glycol 10 % 20 % 30 % 40 % At start-up the compressor cranckase temperature on the
Freezing point - 4 °C - 9 °C - 15 °C - 23 °C lower side must be higher at least of 10°C than the outside
Safety temperature - 2 °C - 7 °C - 13 °C - 21 °C
temperature.
DO NOT START THE COMPRESSOR WITH THE
CRANKCASE OIL BELOW OPERATING TEMPERATURE.

VERIFY TENSIONS – ABSORPTIONS

Check that the temperatures of the fluids are included in the
WORKING LIMITS. REMOTE INPUT CONFIGURATIONS
If the controls of the previous paragraphs are positive, it is Check used remote inputs are activated (ON-OFF etc.) as
possible to restart the unit. given in the instructions in the ELECTRIC WIRING chapter.
For information on the control panel, refer to the paragraph
CONTROL. SETTING THE SET-POINT
Check if it is necessary to modify the set-points shown in
While the unit is working (ATTENTION ELECTRIC RISK:
the CONTROL chapter
WORK SAFETLY) check:
• Power supply tension
• Phase unbalance
• Total absorption of the unit
• Absorption of the single electric loads

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 EVAPORATOR WATER FLOW RATE in the TECHNICAL BULLETIN referred to various
Check that the difference between the temperature of conditions of use.
exchanger return and supply water corresponds to power
according to this formula: Check for water side exchanger pressure drops:
unit cooling power (kW) x 860 = Dt (°C) x flow rate (L/h). • Determine the water flow rate.
• Measure the difference in pressure between
The cooling power is shown in the TABLE ON GENERAL exchanger input and output and compare it with the
TECHNICAL DATA included in this manual, referred to graph on WATER SIDE EXCHANGER PRESSURE
specific air/water conditions, or in the tables on cooling DROPS.
PERFORMANCE IN THE TECHNICAL BULLETIN referred The measurement of pressure will be easier if pressure
to various conditions of use. gauges are installed as indicated in the DIAGRAM OF
Check for water side exchanger pressure drops: SUGGESTED WATER CONNECTIONS.
• Determine the water flow rate.
• Measure the difference in pressure between REFRIGERANT CIRCUIT PARAMETER CHECK
exchanger input and output and compare it with the Detecting the operational conditions is useful to control the
graph on WATER SIDE EXCHANGER PRESSURE unit along time: the performed records must be kept and be
DROPS. available during maintenance interventions.
The measurement of pressure will be easier if pressure When the unit works in stable conditions and according to
gauges are installed as indicated in the DIAGRAM OF the operating limits, take note of the following data:
SUGGESTED WATER CONNECTIONS .
1. compressor diacharge temperature (WARNING –
BURN DANGERI)
CONDENSER WATER FLOW RATE 2. condensing pressure
Check that the difference between the temperature of 3. liquid temperature
exchanger return and supply water corresponds to power
according to this formula: 4. dehydrator filter upstream and downstream
temperature
unit cooling power + power absorbed by compressors (kW) 5. return pressure
x 860 = Dt (°C) x flow rate (L/h). 6. return temperature
7. exchanger input water temperature
The data is shown in the table on GENERAL TECHNICAL 8. exchanger output water temperature
DATA included in this manual, referred to specific air/water
conditions, or in the tables on COOLING PERFORMANCE

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 CONTROL
CONTROL INTERFACE

COOL cooling unit status (ON – ECO – Enabled timing bands

HEAT heating OFF ) INLET temperature

OUTLET temperature
alarm ; OK
inserted steps on total
ALARM menu access Current set point

SET POINT, TIMING

HEAT / COOL BANDS, CLOCK access
changement

off = unit OFF Stata MENU access

on = unit ON
Back to main menu
ON / OFF unit HELP parameter Back to previous shield
descriptions

UNIT START-UP

To turn the unit on or off, hold the ON/OFF switch down for a few seconds. When the unit is on, the “ON” message is
displayed; when the unit is off, the “OFF” message is displayed.
It is also possible to access the different menus when the unit is in the “OFF” mode.
It is possible to check the ON/OFF condition at a distance, using a remote device (see the ELECTRICAL CONNECTIONS
chapter).

CHARACTERISTICS

THERMOREGULATION

The thermal regulation is based on the INLET temperature.

The unit is set for a specific TOTAL DIFFERENCE between the inlet and outlet water temperatures.
Usually the designed difference is 5°C, in the event that a different value is foreseen, the 17 and 18 parameters must be set
again by the assistance center.
According to the total difference, the system defines the level of difference that each compressor can give : the STEP
DIFFERENCE.
The regulations tend to gradually insert the compressors when the inlet temperature is over the set-point + the step difference.
The compressors are activated one per time at the end of the SCANNING TIME.
This time varies according to the gap between the water inlet temperature and the Set-point value. The higher the gap value is
(both negative and positive), the shorter the interval among the scanning points will be.
The value of the scanning time is displayed at the status 6; when the status 7 has reached the value of the status 6, the
request of operation of the compressor is activated.
The counting of the scanning time starts together with the activation of the compressor.
The compressor to be activated is chosen to make the shut circuits operate in order to minimize the wear of the entire
refrigerating circuit, as well as the single compressor.
At the end of the counting, if the inlet temperature is higher than the step difference, another compressor is inserted.
temp. H2O > set-point + step difference.
What above described is referred to the COOLING operating, in HEATING the logici s the same but overturned (compressor
insertion for outlet temp. < set-point – step jump).

SET-POINT COMPENSATIONS

The compensations are evolved functions that aim at protecting the compressors and fit as much as possible, the operation of
the unit to the characteristics of the system and its use.
The compensations make the time of the compressors’ operation longer and limit the number of starts-up, to make them delay
the insertion time by adding an offset.
• The compensation on the DURATION is useful when the water contained in the system is limited.
• The compensation on the CHARGE is useful when a variable charge is present.
Optional components are necessary; the modifications of the parameters performed by the assistance centers have to be
performed to enable and configure. In industrial applications, where a precise control of the temperature is necessary, it is
possible to deactivate the COMPENSATIONS. The Status menu displays the value of the compensations on ext. temp. (status
9) and WR (status 10).

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 SET-POINT CORRECTIONS
The correction aim at optimising the energetic efficiency of the unit.
To do this, the corrections dynamically modify the set-point according to some variables. For example, in the summertime with
very low external temperatures, therefore with a reduced load, it is possible to obtain the internal comfort even with set-points
higher that the standard with a consequent higher energetic efficiency.
The static set-point can therefore be modified dynamically with two CORRECTIONS based on two factors external to the unit:
• Correction based on the External temp. / enthalpy
• Correction based on the Water reset (4-20 mA signal supplied by the Customer)
The correct set-point, to which all corrections have been added or detracted, is called PRESENT set-point and is visible at
status 2.
For further details, see the ELECTRICAL CONNECTIONS chapter.

MAINTENANCE SET POINT

It can be used to maintain the installation inside the working limits, even if the unit is deactivated.
The MAINTENANCE Set Point checks the water temperature when the unit is put on OFF or Stand-by.
To do this, it periodically activates the circulation pump, tests the water temperature and even activates one or more
compressors. It is necessary to modify the parameters with access reserved to the assistance centres

MENU NUM Parameter name meaning

PARAMETER 25 MantCoolEn It enables Summer Maintenance
CONTROL
MAINTENANCE 114 SetMantCool Summer maintenance set-point

DEMAND LIMIT

The function of the DEMAND LIMIT allows the limit of power so that the electric consumptions can be controlled by a signal
external to the unit supplied by the customer.
On the STATUS menu, no. 22, the external signal of DEMAND LIMIT is displayed.
For further information,see the ELECTRICAL CONNECTIONS chapter.

SECOND SET-POINT

The secondary set point is activated by remote authorization (see the ELECTRICAL CONNECTIONS chapter).
It is possible to limit the minimum power which can be delivered during the time in which the secondary set point is activated
by configuring the 276 MinPot2Set parameter (access reserved to the assistance centres).

TIME TABLES

The system is factory equipped with a clock function, found on the board.
By activating the timetables, it is possible to set up to 6 events for each day of the week.
If there is also a remote keyboard, the operations relative to the time and the date must be repeated on both keyboards, so
that the two clocks (which are different) are synchronized.

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 ACCESSIBLE PARAMETERS

PARAMETER MENU STRUCTURE

PARAMETERS Set LIST

Thermoreg. Antifreeze LIST

Maintenance LIST

Set - point LIST

SCHEDULING Enscheduling LIST

Configure LIST

CLOCK SETUP Clock LIST

Data LIST

menu: PARAMETERS – THERMOREG. – SET POINT DEFAULT values

90 / CEN SecondSetC Secondary cooling Set Point 12

91 / CEN SecondSetH NOT USED - Secondary heating Set Point 35

118 / CEN SetCool Cooling Set Point 6.5

119 / CEN SetHeat NOT USED - Heating Set Point 45

272 / CEN SetRecovery NOT USED 35

menu: PARAMETERS – THERMOREG. – MAINTENANCE

114 / CEN SetMantCool Summer maintenance setpoint 15

117 / CEN SetMantHeat NOT USED - Winter maintenance setpoint 30

menu: PARAMETERS - THERMOREG.– ANTIFREEZE

115 / CEN AllFreeze Antifreeze alarm set 4

121 / CEN PreAF Antifreeze pre-alarm set 4.5

261 / CEN SetResist Antifreeze heater set 4

menu: PARAMETERS – SET – UNIT - EVAPORATORS

37 / EVAP SetResist Antifreeze heater set 4

39 / EVAP ALLFreeze Antifreeze alarm set 4

41 / EVAP PreAF Antifreeze pre-alarm set 4.5

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 KEYPAD USE

To enter in the SETUP

SET UP menu: button F3 SETUP
menu I ? ESC HOME

PARAMETERS
set point modification To select the submenu buttons ▲▼ F2 – F3
I ? ESC HOME

SCHEDULING
To access button F1 ENTER
enables/disables timing I ? E SC HOME

bands
To scrolling voices buttons ▲▼ F2 - F3
CLOCK SETUP I ? ESC HOME

Set the clock

To go back a level of the
button ESC
ID Tast-Cen menu I ? E SC HOME

(ATC ONLY)

PASSWORD To go back to the main

button HOME
(ATC ONLY) menu I ? ESC HOME

SETUP – PARAMETERS: To enter in the SETUP

button F3 SETUP
menu I ? ESC HOME

THERMOREG.
Set the setpoint and
the operating modes
To select the submenu buttons ▲▼ F2 – F3
I ? ES C HOME

SET
(ATC ONLY)
To access button F1 ENTER
I ? ESC HOME

To access the desired

parameter buttons ▲▼ F1 – F2
I ? ES C HOME

To modify the parameter

value I ? ESC HOME
buttons + - F3 – F4

To go back to the main

button HOME
menu I ? ES C HOME

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 SETUP – SCHEDULING: To enter in the SETUP
button F3 SETUP
menu I ? E SC HOME

EnSCHEDULING
enables/disables timing To select the CONFIGURE
submenu buttons ▲▼ F2 – F3
bands I ? E SC HOME

CONFIGURE To access button F1 ENTER

Set the timing bands I ? ESC HOME

To select DAY buttons ▲▼ F1 – F2

I ? ESC HOME

To change week day button F3

I ? ESC HOME

To select one of the 6

button F4
available daily events I ? ESC HOME

To select TIME buttons ▲▼ F1 – F2

I ? ESC HOME

To set the event hour and

minutes I ? ESC HOME
buttons + + F3 – F4
To select STATE buttons ▲▼ F1 – F2
I ? ESC HOME

Select ON/OFF/ECO
button F4
mode I ? ESC HOME

To select Setpoint buttons ▲▼ F1 – F2

I ? ESC HOME

Set the manual setpoint of

the event I ? ESC HOME
buttons + - F3 – F4
To go back to the main
button HOME
menu I ? ESC HOME

SETUP – CLOCK SETUP

To enter in the SETUP menu button F3 SETUP
I ? ESC HOME

CLOCK
To select the CLOCK SETUP
Set the clock
submenu buttons ▲▼ F2 – F3
I ? ESC HOME

DATA
Set the dater To access to CLOCK button F1 ENTER
I ? ESC HOME

To set HOURS MINUTES

buttons F2 F3 F4
SECONDS I ? ESC HOME

To confirm the single setting button F1 ENTER

I ? ESC HOME

To go back to the main menu button HOME

I ? ESC HOME

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 UNIT STATUS

A sub-menu is associated with each electronic module of the unit. It displays the system status.
According to the unit configuration, and then with electronic modules and options, some sub-menus and statuses can not be
used.

STATA STRUCTURE

Generals LIST

Unit_1 Mod_comp1 LIST

Mod_comp2 LIST

Mod_comp3 LIST

Mod_Evap LIST

Unit_2 Mod_comp1 LIST

Mod_comp2 LIST

Mod_comp3 LIST

Mod_Evap LIST

example

Visualized stata referring to

UNIT 1

COMP 2 MODULE

submenu:
To enter in the STATA menu button F4 STATE
GENERALS I ? ESC HOME

UNIT 1
mod_comp1 To select the module buttons ▲▼ F2 – F3
I ? ESC HOME

mod_comp2
mod_comp3 To access button F1 ENTER
mod_evap I ? ESC HOME

UNIT 2
To scroll the stata buttons ▲▼ F2 - F3
mod_comp1 I ? ESC HOME

mod_comp2
To go back a level of the menu button ESC
mod_comp3 I ? ESC HOME

mod_evap
To go back to the main menu button HOME
I ? ESC HOME

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 Index GENERAL stata UM
0 Machine status 1=ON / 0=OFF
1 Machine mode 0=Cool, 1= Heat
2 Actual set point °C ( tenths )
3 Inlet temperature °C (tenths)
4 Outlet temperature °C (tenths)
5 Number of steps activated
6 Current step value (compensations) °C (tenths)
7 Step activation timer sec
8 Step activation dynamic TimeScan sec
9 CompExt °C (tenths)
10 CompWR °C (tenths)
11 CompCar °C (tenths)
12 CompSpunti °C (tenths)
13 CompDuty °C (tenths)
14 Ambient temperature °C (tenths)
15 Ambient humidity %
16 Free Cooling valve percentage %
17 Free Cooling flow percentage %
18 Free Cooling valve control 1=ON / 0=OFF
19 Pump 1 status 1=ON / 0=OFF
20 Pump 2 status 1=ON / 0=OFF
21 Water Reset %
22 Demand Limit %
60 Digital input bit map of a byte
68 Water flow analogic out
69 Pump module digital out bit map of a byte
71 BitMap connected nodes MS bit map of a byte
72 Hours pump 1 PMP
73 Hours pump 2 PMP
74 Hours pump 3 PMP

Index UNIT_1 – MOD COMP_1 Stata UM

29 Compressor 1 1=ON / 0=OFF
30 Compressor 2 1=ON / 0=OFF
31 Compressor 3 1=ON / 0=OFF
32 Cp 1 timer status 1=ON / 0=OFF
33 Cp 2 timer status 1=ON / 0=OFF
34 Cp 3 timer status 1=ON / 0=OFF
35 Valve 1 c1 status 1=ON / 0=OFF
36 Valve 2 c1 status 1=ON / 0=OFF
37 Valve 3 c1 status 1=ON / 0=OFF
38 Valve 1 c2 status 1=ON / 0=OFF
39 Valve 2 c2 status 1=ON / 0=OFF
40 Valve 3 c2 status 1=ON / 0=OFF
41 Valve 1 c3 status 1=ON / 0=OFF
Index UNIT_1 – MOD COMP_1 Stata UM
42 Valve 2 c3 status 1=ON / 0=OFF
43 Valve 3 c3 status 1=ON / 0=OFF
44 Liquid solenoid 1=ON / 0=OFF
45 Coil temperature °C (
tenths)
46 Recovery temperature °C (
tenths)
47 Condensation pressure bar
48 Evaporation pressure bar
49 Fan Status bar
50 Defrost Status 1=ON / 0=OFF
51 Defrost count time sec
52 Compressor 1 operating time
53 Comp. 1 starts
54 Compressor 2 operating time
55 Comp. 2 starts

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 Index UNIT_1 – MOD COMP_1 Stata UM
56 Compressor 3 operating time
57 Comp. 3 starts
58 Recovery valve 1=ON / 0=OFF
59 Recovery PREHP delay sec
61 Digital input bit map of a byte
75 Daikin calculated power %
76 PEvapOp bar
77 Taspirazione °C(tenths)
78 Tscarico °C(tenths)
79 Valve opening %
80 SuperHeat °C(tenths)
81 SuperHeatSPOperativo °C(tenths)
82 TempSaturaCondensazione °C(tenths)
Index UNIT_1 – MODEVAP_1 Stata UM
23 Tout1 °C (tenths)
24 Tout2 °C (tenths)
25 Tinput °C (tenths)
26 Pump 1 status 1=ON / 0=OFF
27 Pump 2 status 1=ON / 0=OFF
28 Heater status 1=ON / 0=OFF
62 Digital input bit map of a byte

ALARMS

BEFORE RESETTING THE ALARM, IDENTIFY AND ELIMINATE THE CAUSE OF ITS ACTIVATION.
REPEATED RESETS CAN CAUSE IRREVERSIBLE DAMAGES.

The presence of an alarm is signaled by the icon flashing .

The cumulative block relay activates simultaneously, according to the type of alarm.
Alarms can be reset once the conditions that caused them to trip have been removed.
ALARMS and faults show a potentially dangerous situation for the machine integrity. An immediate analysis is necessary to
detect the causes of the block. A repeated reset can provoke irreversible damage. That is why reset is MANUAL.

PRE-ALARMS AND SIGNALIZATIONS show a situation similar to that one described above. The occurrence of an alarm is
acceptable if it is occasional and/or in transitory situations (for example, when the plant starts). In uncertain cases, please
contact the authorized assistance center.

VIEW ALARM
To visualize the alarm in To enter in the ALARM menu button F2 ALARM
progress I ? ESC HOME

STORE ALARM To select VIEW ALARM buttons ▲▼ F2 –

To visualize the historical I ? HO ME
F3
alarm
ESC

DEL STORE To access button F1 ENTER

To delete the historical I ? ESC HO ME

alarm
buttons ▲▼ F2 -
To scroll the active alarms
I ? ESC HO ME
F3

To reset the alarm in progress button F1 ENTER

I ? ESC HO ME

To go back a level of the menu button ESC

I ? ESC HOME

To go back to the main menu button HOME

I ? ESC HOME

An alarm list is associated with the inputs of each electronic module of the unit.
According to the unit configuration, and then with electronic modules and options, some lists and/or ALARMS can not be used.

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 ALARM STRUCTURE

CENTRAL

Unit_1 Mod_comp1

Mod_comp2

Mod_comp3

Mod_Evap

Unit_2 Mod_comp1

Mod_comp2

Mod_comp3

Mod_Evap

PUPMS – PMP

RECOVERY – REC1

example

CEN : central module alarm

14 : alarm identificative string
E014 : alarm description

CENTRAL MODULE
Str Name
0 E001 H2O IN temp. probe fault on control module
1 E002 H2O OUT temp. probe fault on control module
2 E003 Outside air temp. probe fault
3 E004 Water Reset input fault
4 E005 Outside RH% probe fault
5 E006 Thermal cut-out alarm pump 1 on control module
6 E007 Thermal cut-out alarm pump 2 on control module
7 E008 Flow switch alarm on control module
8 E009 System pressure alarm
9 E010 Phase monitor alarm
10 E011 Antifreeze alarm on control module
11 E012 Antifreeze pre-alarm on control module
12 E013 Change CENTRAL pump
13 E014 Unit configuration alarm
14 E015 Demand Limit input fault
15 E016 Can net disconnectedness on control module
59 E017 Inhibits control in heating
60 E018 Incongruent deltaT alarm
62 E019 Ext low temperature alarm

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 COMPRESSOR MODULE
Str Name
16 E101 Cond./ Evap. temp. probe fault
17 E102 Condensing pressure probe fault
18 E103 Evaporation pressure probe fault
19 E104 Recovery temp. probe fault
20 E105 High pressure alarm
21 E106 Low pressure alarm
22 E107 Fan/Pump thermal cut-out alarm
23 E111 Cond. / Evap. H2O flow alarm
24 E112 High pressure pre-alarm 1
25 E113 High pressure pre-alarm 2
26 E114 Low pressure pre-alarm
27 E115 Force defrost alarm
28 E116 Max Press. diff. alarm
29 E117 Recovery H2O flow alarm
30 E118 Heat recovery HP pre-alarm
31 E108 Compressor 1 thermal cut-out alarm
32 E109 Compressor 2 thermal cut-out alarm
33 E110 Compressor 3 thermal cut-out alarm
47 E213 Module not connected
49 E119 Oil differential pressure alarm
58 E120 Condenser frost alarm
61 E121 BP2 prealarm
63 E123 TA TEE alarm
64 E124 TS TEE alarm
65 E125 max TS TEE prealarm
66 E126 max TS TEE prealarm
67 E127 power fail alarm
68 E128 stepper motor error alarm

PUMP MODULE
Str Name
53 E501 Water flow probe fault
54 E502 Thermal pump 1alarm Pump Module
55 E503 Thermal pump 2alarm Pump Module
56 E504 Thermal pump 3alarm Pump Module
57 E505 Max flow-rate signal Pump Module

RECOVERY EXPANSION MODULE

Str Name
50 E301 Out recovery probe alarm
51 E302 Gas temperature probe alarm

EVAPORATOR MODULE
Str Name
34 E201 Evaporator inlet probe fault
35 E202 Evaporator outlet probe 1 fault
36 E202 Evaporator outlet probe 2 probe fault
37 E203 Programmable evaporator input alarm
38 E204 Thermal cut-out alarm, evaporator pump 1
39 E205 Thermal cut-out alarm, evaporator pump 2
40 E206 Evaporator flow switch alarm
41 E207 Evaporator system fill alarm
42 E208 Change pumps on evaporator
43 E209 Antifreeze alarm on evaporator
44 E210 Tout 1, antifreeze pre-alarm on evaporator
45 E211 Tout 2, antifreeze pre-alarm on evaporator
46 E212 System pump lockout
48 E214 Module not connected

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 ROUTINE MAINTENANCE
BEFORE UNDERTAKING ANY SORT OF MAINTENANCE OR CLEANING, DISCONNECT THE ELECTRICAL POWER
SUPPLY TO THE UNIT, AND ENSURE THAT OTHER PEOPLE CANNOT RE-CONNECT IT .
All equipment is subjected to wear out. cleaning activities; otherwise, controls have to be
The maintenance makes : performed by specialized technicians (INSPECTIONS).

1. keeps the unit efficiency The machine should have a log book used to keep track of
the performed controls. This will make fixing up
2. the components last longer breakdowns easier.
3. keeps their efficiency and limits breakdowns
Therefore, it is fundamental to perform periodical checks: a Take note of the date, type of control (autonomous
few controls can be performed by the user maintenance, inspection or fixing up), description of the
(AUTONOMOUS MAINTENANCE) and they are mainly control, actions taken and so on.

SERVICES
Parts subject to intervention:
• WATER EXCHANGER • STRUCTURE

WATER EXCHANGER
It is very important for the exchanger to be able to provide Periodically check the difference between the temperature
the maximum thermal exchange. Therefore, it is essential of the supply water and the condensation temperature. If
for the inner surfaces to be clean of dirt and incrustations. the difference is greater than 8°C–10°C it is advisable to
clean the exchanger.

STRUCTURE
Check the condition of the parts making up the structure. panelling is fastened correctly. Poor fastening may give
Paint so as to eliminate or reduce oxidation at the points in rise to malfunctions and abnormal noise and vibration.
the unit where this problem may occur. Check that the

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 MAINTENANCE INSPECTIONS

Foresee inspection assistance carried out by authorized • verify the leakage from the refrigerating circuit
centers or by qualified personnel. • Verify the protection devices (safety valves, pressure
The inspections should be carried out at least: switches, thermostats, etc.), the adjustment systems,
• - Every year for only the cooling units the control devices (alarm signalizations, probes,
• - Every six months for the cooling and warming manometers, etc)
units
The frequency, however, depends on the use: in the event • check the operating parameters of the refrigerating
of frequent use (continuous or very intermittent use, near circuit (see the following REFRIGERANT TABLES and
the operating limits, etc) or critical use (service necessary) the START-UP section)
it is recommended to plan inspections at close intervals.
The inspections to be performed are as follows: For units equipped with safety valves, follow the
• verify the power supply tension (when emptied or filled) Manufacturer’s instructions.
• inspect the electrical board (status of solenoid starter Verify periodically the cleaning of the safety valves and
contacts, terminal closings, the status of wiring and that oxidative / corrosive phenomena are not present, in
relevant insulations) particular for installations near the sea, in industrial areas
or in rooms with a corrosive atmosphere.
• inspect the absorption of the single electrical loads
• verify the cleaning and the efficiency of the exchangers
• inspect the cleaning of the filters (air/water)

97/23 CE PED DIRECTIVE

97/23 CE PED DIRECTIVE gives instructions for installers, Briefly and as an example, see the following :
users and maintenance technicians as well. Refer to local 1. COMPULSORY VERIFICATION OF THE FIRST
actuation norms. INSTALLATION only for units assembled on the
st
In Italy, refer to the Ministerial Decree of 1 December installer’s building site (for ex. Condensing circuit +
2004 no. 329 (and following modifications) which defines direct expansion unit)
the performances to be executed; the units of 1st category 2. CERTIFICATION OF SETTING IN SERVICE for all
and those defined by the art. 3.3 97/23/EC are not the units
included in this regulation (see the serial number plate on 3. PERIODICAL VERIFICATIONS to be executed with
the unit) . the frequency indicated by the Manufacturer (see the
MAINTENANCE INSPECTIONS paragraph)

PUT AT REST

If a long period of inactivity is foreseen, for example the If the period of inactivity is particularly long or in the event
winter for the cooling unit, the following is recommended: of extremely low temperatures, the external fans can be
blocked temporarily; therefore, it is recommended to switch
• to turn the power off in order to avoid electrical risks or
them on every month in order to avoid seizures or
damages by lightning strike
electrical overloads when the unit will be switched on.
• to avoid the risk of frosts as shown in the HYDRAULIC
The restarting of the unit has to be carried out by qualified
CONNECTIONS section, and, in particular
personnel, in particular, after the winter break for cooling
- to empty or add glycole in the plant sections units or when seasonal switching should be performed.
subjected to temperatures below zero
When restarting, refer to the SWITCHING ON section.
- to empty or add glycole in the water heating coils,
Schedule technical assistance in advance to avoid hitches
also in summer
and be able to use the installation when necessary.
- to power antifreeze resistances if present

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 REFRIGERANT TABLES

THIS SECTION IS DEVOTED ONLY TO QUALIFIED TECHNICIANS THAT KNOW THE FOLLOWING:
• THE OPERATIONAL PRINCIPLES OF THE REFRIGERATING CIRCUIT OPERATION
• THE MODES OF DETECTING TEMPERATURE AND PRESSURE
• THE RISKS RELEVANT TO THESE OPERATIONS

The data of the tables allow the testing of the refrigerating • Liquid temperature
circuit operation by the detection of a few objective • Return pressure
parameters.
• Return temperature
The data are significant if they are detected
simultaneously and while the refrigerating circuit is • Condensing pressure
running.

OVERHEATING = return temperature – Saturation temperature

R22 R407C R410A

Return pressure 3.8 bar 3.8 bar 7.2 bar

Return temperature 7.3 °C 7.3 °C 7.3 °C

1.3 – 1.18 = 6.12 °C

overheating 7.3 – ( - 1.13 ) = 8.43 °C 7.3 – 0.8 = 6.5 °C
for calculation consider the Td
(dew point)

SUBCOOLING = condensing temperature (pressure *) – liquid temperature

R22 R407C R410A

Condensing pressure 18.6 bar 18.6 bar 29.6 bar

Liquid temp. 42.9 °C 42.9 °C 45 °C

44.74 – 42.9 = 1.84 °C

subcooling 50.39 – 42.9 = 7.49 °C 49.91 – 45 = 4.91 °C
for calculation consider the Tb
(bubble point)

* It is important that the condensation pressure is detected as close as possible to the point where the liquid temperature is
detected, in the event that the calculation will be effected by the losses of charge (and, therefore, of temperature) caused by
the refrigerating circuit components placed between the two measurement points.

For R410A the glide was not considered, since it is close to 0.

The values in the tables refer to a specific refrigerant supplier; slight differences are possible with other suppliers.

Pg = P gauge = relevant pressure (read on the pressure Td = dew point temperature

gauge) Tb = bubble point temperature
Ts : saturation pressure

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 Pg R134a Pg R134a Pg R134a Pg R134a
Ts [°C] Ts [°C] Ts [°C] Ts [°C]
0.0 -26.36 11.0 46.32 22.0 73.74 33.0 92.30
0.2 -22.31 11.2 46.96 22.2 74.14 33.2 92.59
0.4 -18.76 11.4 47.59 22.4 74.53 33.4 92.88
0.6 -15.59 11.6 48.22 22.6 74.92 33.6 93.16
0.8 -12.71 11.8 48.84 22.8 75.31 33.8 93.45
1.0 -10.08 12.0 49.46 23.0 75.69 34.0 93.73
1.2 -7.64 12.2 50.06 23.2 76.07 34.2 94.01
1.4 -5.37 12.4 50.66 23.4 76.45 34.4 94.29
1.6 -3.24 12.6 51.26 23.6 76.83 34.6 94.57
1.8 -1.23 12.8 51.84 23.8 77.21 34.8 94.85
2.0 0.67 13.0 52.42 24.0 77.58 35.0 95.12
2.2 2.48 13.2 53.00 24.2 77.95 35.2 95.40
2.4 4.20 13.4 53.56 24.4 78.32 35.4 95.67
2.6 5.84 13.6 54.13 24.6 78.68 35.6 95.94
2.8 7.42 13.8 54.68 24.8 79.04 35.8 96.21
3.0 8.93 14.0 55.23 25.0 79.41 36.0 96.48
3.2 10.39 14.2 55.78 25.2 79.76 36.2 96.75
3.4 11.79 14.4 56.32 25.4 80.12 36.4 97.01
3.6 13.15 14.6 56.85 25.6 80.48 36.6 97.28
3.8 14.46 14.8 57.38 25.8 80.83 36.8 97.54
4.0 15.74 15.0 57.91 26.0 81.18 37.0 97.80
4.2 16.97 15.2 58.43 26.2 81.53 37.2 98.06
4.4 18.17 15.4 58.94 26.4 81.87 37.4 98.32
4.6 19.33 15.6 59.45 26.6 82.22 37.6 98.58
4.8 20.47 15.8 59.96 26.8 82.56 37.8 98.84
5.0 21.57 16.0 60.46 27.0 82.90 38.0 99.09
5.2 22.65 16.2 60.95 27.2 83.24 38.2 99.34
5.4 23.70 16.4 61.44 27.4 83.58 38.4 99.60
5.6 24.73 16.6 61.93 27.6 83.91 38.6 99.85
5.8 25.73 16.8 62.42 27.8 84.24 38.8 100.09
6.0 26.71 17.0 62.90 28.0 84.58 39.0 100.34
6.2 27.67 17.2 63.37 28.2 84.90 39.2 100.59
6.4 28.62 17.4 63.84 28.4 85.23 39.4 100.83
6.6 29.54 17.6 64.31 28.6 85.56 39.6 -
6.8 30.44 17.8 64.77 28.8 85.88 39.8 -
7.0 31.33 18.0 65.23 29.0 86.20 40.0 -
7.2 32.20 18.2 65.69 29.2 86.52 40.2 -
7.4 33.05 18.4 66.14 29.4 86.84 40.4 -
7.6 33.89 18.6 66.59 29.6 87.16 40.6 -
7.8 34.72 18.8 67.04 29.8 87.47 40.8 -
8.0 35.53 19.0 67.48 30.0 87.79 41.0 -
8.2 36.32 19.2 67.92 30.2 88.10 41.2 -
8.4 37.11 19.4 68.36 30.4 88.41 41.4 -
8.6 37.88 19.6 68.79 30.6 88.72 41.6 -
8.8 38.64 19.8 69.22 30.8 89.03 41.8 -
9.0 39.39 20.0 69.64 31.0 89.33 42.0 -
9.2 40.13 20.2 70.07 31.2 89.64 42.2 -
9.4 40.85 20.4 70.49 31.4 89.94 42.4 -
9.6 41.57 20.6 70.90 31.6 90.24 42.6 -
9.8 42.27 20.8 71.32 31.8 90.54 42.8 -
10.0 42.97 21.0 71.73 32.0 90.83 43.0 -
10.2 43.66 21.2 72.14 32.2 91.13 43.2 -
10.4 44.33 21.4 72.54 32.4 91.43 43.4 -
10.6 45.00 21.6 72.95 32.6 91.72 43.6 -
10.8 45.66 21.8 73.35 32.8 92.01 43.8 -

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 TROUBLESHOOTING
THE OPERATIONS MUST BE CARRIED OUT BY TECHNICAL QUALIFIED PERSONNEL HAVING THE REQUISITES
UNDER LAW REQUISITES AND IN CONFORMITY WITH THE SAFETY REGULATIONS IN FORCE.

THE INTERVENTIONS WITHIN THE WARRANTY PERIOD WILL BE CARRIED OUT BY AUTHORIZED SERVICE
CENTERS.

BEFORE RESETTING AN ALARM, IDENTIFY AND ELIMINATE ITS CAUSE.

REPEATED RESETS MAY CAUSE SERIOUS DAMAGES.

In certain machine configurations, some safeties may be placed in series and lead back to a single input on the electronic
module.
Therefore, check on the electrical diagram whether the device to which the alarm corresponds has other devices or
safeties connected in series.

Below is a list of the possible causes of alarms.

HIGH PRESSURE (in cooling) LOW PRESSURE (in cooling)

1. high water temperature (see operating limits) 1. low water temperature (see operating limits)
2. insufficient water flow to the exchanger (high 2. insufficient water flow to the exchanger (high thermal
thermal difference between input and output) difference between input and output)
3. not CONSTANT flow (for example, if the pumps 3. not CONSTANT flow (for example, if the pumps are
are turned off, certain areas of the plant are turned off, certain areas of the plant are excluded or
excluded or included, other uses are isolated, etc ) included, other uses are isolated, etc )
4. Dirt water filter / valves open /air bubbles in the 4. Water filter clean / valves open /air bubbles in the
plant plant
5. dirty exchanger 5. dirty exchanger
6. Manostat/transducer: loose electric 6. Manostat/transducer: loose electric
contacts/terminals, wiring cables interrupted contacts/terminals, wiring cables interrupted
7. condensation gas in the cooling circuit 7. refrigerant circuit empty, visible leaks of refrigerant/oil,
8. Too much refrigerant insufficient charge
9. Check the trigger point for the manostat and 8. Blocked dehydrator filter
transducer 9. thermostatic device not operating correctly
10. Check the manostat or transducer pressure 10. Check the trigger point for the manostat and
control point (deposits of oil, dirt, pin blocked transducer
mechanically) 11. Check the manostat or transducer pressure control
point (deposits of oil, dirt, pin blocked mechanically)

FAULTY PROBE COMPRESSOR PROTECTION

1. Identify the part on the wiring diagram.
1. Identify the part on the wiring diagram
2. Loose electric contacts/terminals, leads broken
3. Check the correct probe ohmic level (using a 2. Loose electric contacts/terminals, leads broken
tester) 3. electrical windings interrupted
4. Change the probe. 4. Vacuum power voltage below the limits
5. Check the electronic module configuration (only an
authorised service centre can do this) 5. power contactors / contacts defective
6. Change the electronic module 6. start-up power voltage lower than the limits
7. electrical absorption high / unbalanced
FAULTY PRESSURE TRANSDUCER 8. High compressor discharge temperature >
1. Identify the part on the wiring diagram thermostatic device needs calibrating, insufficient
2. Loose electric contacts/terminals, leads broken refrigerant charge
3. Check the pressure test points are in working
order
4. Change the part
5. Check the electronic module configuration (only an
authorised service centre can do this)
6. Change the electronic module

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 DECOMMISSIONING OF THE UNIT

DISCONNECTING THE UNIT DISMANTLING AND DISPOSAL

The units must be disconnected by authorised personnel, THE UNIT MUST ALWAYS BE SENT TO AUTHORISED
who before proceeding must first read the Residual Risks CENTRES FOR DISMANTLING AND DISPOSAL.
section in this manual. When dismantling the unit, the fan, the motor and the coil,
Before disconnecting the unit, the following must be if operating, may be recovered by the specialist centres for
recovered, if present: reuse.
• the refrigerant (if the circuits cannot be isolated): All the materials must be recovered or disposed of in
the refrigerant must be removed using suction compliance with the corresponding national standards in
devices operating in a closed circuit, so as to force.
ensure that none of the compound is released For further information on the decommissioning of the unit,
into the atmosphere. contact the manufacturer.
• the antifreeze in the circuits: when removing this
fluid, make sure that it does not leak and that it is
not released into the environment. The antifreeze
fluid must be stored in special containers.
When recovering the substances present in the unit, all
measures must be taken to avoid damaging persons and
things and polluting the surrounding area.
Awaiting dismantling and disposal, the unit can also be
stored outdoors, as bad weather and rapid changes in
temperature will not cause damage to the environment, if
electric, cooling and hydraulic circuits of the unit are
integral and closed.

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 TECHNICAL DATA
Acoustic configuration: Standard (ST)/Extremely low noise(EN) / Energy efficiency: Efficiency class A
Size 2.160 2.180 2.220 2.250 2.280 2.300 2.320 2.340 2.360 2.420 2.450 2.480 2.540 2.600
COOLING
Cooling capacity 1 kW 468 536 610 697 758 831 900 960 1011 1169 1209 1248 1448 1537
Compressor power input kW 91.6 105 118 136 149 163 176 187 198 229 237 246 285 302
Total power input kW 92.6 106 119 137 150 164 177 188 199 230 238 247 286 303
Heating capacity total
2 kW 548 627 727 814 892 976 1056 1131 1197 1375 1424 1472 1720 1812
recovery
Heating capacity partial
2 kW 83.9 96.1 109 125 136 149 161 172 181 210 217 224 260 276
recovery
EER 5.05 5.05 5.14 5.07 5.05 5.08 5.07 5.09 5.07 5.08 5.07 5.06 5.06 5.08
ESEER 5.75 5.75 5.85 5.77 5.75 5.78 5.78 5.8 5.77 5.78 5.77 5.76 5.76 5.78
HEATING
Heat output 3 kW 548 627 727 814 892 976 1056 1131 1197 1375 1424 1472 1720 1812
Compressor power input kW 110 125 149 167 184 202 220 235 250 284 294 304 345 379
Total power input kW 111 126 150 168 185 203 221 236 251 285 295 305 346 380
COP 4.92 4.97 4.86 4.85 4.82 4.81 4.78 4.79 4.77 4.83 4.83 4.83 4.97 4.77
COMPRESSOR
Type of compressors 4 SCREW
No. of Compressors Nr 2
Rated power (C1) HP 80 90 110 125 140 140 160 160 180 210 210 240 270 300
Nominal Power (C2) HP 80 90 110 125 140 160 160 180 180 210 240 240 270 300
Std Capacity control steps Nr STEPLESS
Oil charge (C1) l 11 11 22 19 19 19 35 35 35 35 35 25 25 25
Oil charge (C2) l 11 11 22 19 19 35 35 35 35 35 35 25 25 25
Refrigerant circuits Nr 2
INTERNAL EXCHANGER
Type of internal exchanger 5 S&T
No. of internal exchangers Nr 1
Water flow l/s 22.3 25.6 29.1 33.3 36.2 39.7 43 45.9 48.3 55.9 57.7 59.6 69.2 73.4
internal exchanger pressure
drop
kPa 40.9 41 43.9 65 49.6 34.4 39.7 79.6 87.3 51 54.1 57.4 105.3 117
Water content l 277.7 233.3 248.3 233.3 418.6 409.6 409.6 409.6 409.6 451.4 451.4 451.4 493 493
EXTERNAL EXCHANGER
type of external exchanger 6 S&T
Water flow rate l/s 26.7 30.6 34.8 39.8 43.3 47.5 51.4 54.8 57.8 66.8 69.1 71.4 82.8 87.8
external exchanger pressure
drop
kPa 16.5 15.5 27.2 21.7 22.1 23.3 24.2 25.7 26.9 18.9 18.7 18.5 17.8 17.7
Water content l 59 69 59 75 80 85 90 93 95 136 142 147 169 183
Quantity Nr 2
CONNECTIONS
Water fittings 7 6" 6" 6" 6" 8" 8" 8" 8" 8" 8" 8" 8" 8" 8"
Water fittings 7 5" 5" 5" 5" 5" 5" 5" 5" 5" 6" 6" 6" 6" 6"
POWER SUPPLY
Standard power supply V 400/3/50
(1) data referred to the following conditions : (4) DSW = twin-screw compressor
internal exchanger water = 12/7°C (5) S&T = tube bundle
external exchanger water = 30/35°C (6) S&T = tube bundle
(2) recovery exchanger water=40/45°C (7) Fittings with flexible joint and solder pipe connection
(3) data referred to the following conditions :
external exchanger water = 40/45°C
internal exchanger water = 12/7°C

OPERATING LIMITS (COOLING)

SIZE 2.160 2.180 2.220 2.250 2.280 2.300 2.320 2.340 2.360 2.420 2.450 2.480 2.540 2.600
EXTERNAL EXCHANGER
Max water inlet temperature 1 °C 50 50 50 50 50 50 50 50 50 50 50 50 50 50
Max water inlet temperature 2 °C 55 55 55 55 55 55 55 55 55 55 55 55 55 55
Max water inlet temperature 3 °C 62 62 62 62 62 62 62 62 62 62 62 62 62 62
Min. water outlet temperature 1 °C 27 27 27 27 27 27 27 27 27 27 27 27 27 27
INTERNAL EXCHANGER
Max water inlet temperature °C 20,5 20,5 20,5 20,5 20,5 20,5 20,5 20,5 20,5 20,5 20,5 20,5 20,5 20,5
Min. water outlet temperature 4 °C 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Min. water outlet temperature 5 °C -8 -8 -8 -8 -8 -8 -8 -8 -8 -8 -8 -8 -8 -8

(1) unit at full load: internal exchanger water 12/7°C (4) Standard Version
(2) capacity-controlled unit (automatic capacity control) (5) Low temperature version
(3) unit not operating Fluid with ethylene glycol of 40%

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 Acoustic configuration: Standard (ST)/Extremely low noise(EN) / Energy efficiency: Efficiency class B
Size 2.160 2.180 2.220 2.250 2.280 2.300 2.320 2.340 2.360 2.420 2.450 2.480 2.540 2.600
COOLING
Cooling capacity 1 kW 408 455 562 620 698 773 828 903 952 993 1049 1171 1295 1458
Compressor power input kW 86 96.5 118 130 147 162 177 187 196 208 223 246 271 308
Total power input kW 87 97.5 119 131 148 163 178 188 197 209 224 247 272 309
Heating capacity total
2 kW 473 528 649 718 809 894 962 1039 1095 1148 1217 1358 1503 1692
recovery
Heating capacity partial
2 kW 74.2 82.7 102 112 127 140 151 163 172 180 191 212 235 265
recovery
EER 4.69 4.67 4.73 4.72 4.71 4.73 4.66 4.8 4.82 4.74 4.68 4.74 4.75 4.72
ESEER 5.28 5.26 5.33 5.32 5.3 5.33 5.25 5.41 5.43 5.34 5.27 5.34 5.35 5.32
HEATING
Heat output 3 kW 473 528 649 718 809 894 962 1039 1095 1148 1217 1358 1503 1692
Compressor power input kW 107 119 146 161 184 201 218 231 243 258 275 303 337 381
Total power input kW 108 120 147 162 185 202 219 232 244 259 276 304 338 382
COP 4.4 4.4 4.42 4.44 4.37 4.42 4.39 4.48 4.48 4.43 4.41 4.47 4.44 4.43
COMPRESSOR
Type of compressors 4 SCREW
No. of Compressors Nr 2
Rated power (C1) HP 80 90 110 125 140 140 160 160 180 210 210 240 270 300
Nominal Power (C2) HP 80 90 110 125 140 160 160 180 180 210 240 240 270 300
Std Capacity control steps Nr STEPLESS
Oil charge (C1) l 11 11 22 19 19 19 35 35 35 35 35 25 25 25
Oil charge (C2) l 11 11 22 19 19 35 35 35 35 35 35 25 25 25
Refrigerant circuits Nr 2
INTERNAL EXCHANGER
Type of internal exchanger 5 S&T
No. of internal exchangers Nr 1
Water flow rate l/s 19.5 21.7 26.8 29.6 33.3 36.9 39.6 43.1 45.5 47.4 50.1 55.9 61.9 69.7
internal exchanger
kPa 61 56.2 51.4 61.1 75.2 66.9 58.9 39.9 43.8 78.6 52.2 66.3 79.3 70.9
pressure drop
Water content l 164.4 159.3 263.3 263.3 263.3 248.3 241.2 409.6 409.6 418.6 409.6 400.9 400.9 461.8
EXTERNAL EXCHANGER
type of external exchanger 6 S&T
Water flow rate l/s 23.6 26.4 32.5 35.8 40.4 44.7 48 52.1 54.9 57.4 60.8 67.7 74.8 84.4
external exchanger
kPa 31.7 29.7 34.5 33.4 34.8 33.4 30.5 33 34 36.9 36.3 35.9 34.9 30.9
pressure drop
Water content l 38 43 49 54 59 67 75 75 75 80 85 95 101 131
Quantity Nr 2
CONNECTIONS
Water fittings 7 5" 5" 6" 6" 6" 6" 6" 8" 8" 8" 8" 8" 8" 8"
Water fittings 7 5" 5" 5" 5" 5" 5" 5" 5" 5" 5" 5" 5" 5" 6"
POWER SUPPLY
Standard power supply V 400/3/50

(1) data referred to the following conditions : (4) DSW = twin-screw compressor
internal exchanger water = 12/7°C (5) S&T = tube bundle
external exchanger water = 30/35°C (6) S&T = tube bundle
(2) recovery exchanger water=40/45°C (7) Fittings with flexible joint and solder pipe connection
(3) data referred to the following conditions :
external exchanger water = 40/45°C
internal exchanger water = 12/7°C

OPERATING LIMITS (COOLING)

Size 2.160 2.180 2.220 2.250 2.280 2.300 2.320 2.340 2.360 2.420 2.450 2.480 2.540 2.600
EXTERNAL EXCHANGER
Max water inlet temperature 1 °C 51 51 51 51 51 51 51 51 51 51 51 51 51 51
Max water inlet temperature 2 °C 55 55 55 55 55 55 55 55 55 55 55 55 55 55
Max water inlet temperature 3 °C 62 62 62 62 62 62 62 62 62 62 62 62 62 62
Min. water outlet temperature 1 °C 26 26 26 26 26 26 26 26 26 26 26 26 26 26
INTERNAL EXCHANGER
Max water inlet temperature °C 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5
Min. water outlet temperature 4 °C 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Min. water outlet temperature 5 °C -8 -8 -8 -8 -8 -8 -8 -8 -8 -8 -8 -8 -8 -8

(1) unit at full load: internal exchanger water 12/7°C (4) Standard Version
(2) capacity-controlled unit (automatic capacity control) (5) Low temperature version
(3) unit not operating Fluid with ethylene glycol of 40%

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 CORRECTION FACTOR FOR ANTIFREEZE SOLUTIONS

Internal exchanger (evaporator)

% ethylene glycol by weight 5% 10% 15% 20% 25% 30% 35% 40%
Freezing temperature °C -2.0 -3.9 -6.5 -8.9 -11.8 -15.6 -19.0 -23.4
Safety temperature °C 3.0 1.0 -1.0 -4.0 -6.0 -10.0 -14.0 -19.0
Cooling Capacity Factor Nr 0.995 0.990 0.985 0.981 0.977 0.974 0.971 0.968
Compressor input Factor Nr 0.997 0.993 0.990 0.988 0.986 0.984 0.982 0.981
Internal exchanger Glycol solution flow Factor Nr 1.003 1.010 1.020 1.033 1.050 1.072 1.095 1.124
Pressure drop Factor Nr 1.029 1.060 1.090 1.118 1.149 1.182 1.211 1.243
The correction factors shown refer to water and glycol ethylene mixes used to prevent the formation of frost on the exchangers in the water
circuit during inactivity in winter.

External exchanger (condenser)

% ethylene glycol by weight 5% 10% 15% 20% 25% 30% 35% 40%
Freezing temperature °C -2.0 -3.9 -6.5 -8.9 -11.8 -15.6 -19.0 -23.4
Safety temperature * °C -0.3 -0.6 -0.9 -1.3 -1.8 -2.2 -2.7 -3.3
Cooling Capacity Factor Nr 1.00 0.99 0.99 0.98 0.97 0.97 0.96 0.95
Compressor input Factor Nr 1.01 1.01 1.02 1.02 1.03 1.04 1.05 1.06
Internal exchanger Glycol solution flow Factor Nr 1.01 1.02 1.04 1.05 1.07 1.09 1.11 1.13
Pressure drop Factor Nr 1.02 1.05 1.08 1.12 1.16 1.21 1.26 1.32
The correction factors shown refer to water and glycol ethylene mixes used to prevent the formation of frost on the exchangers in the water
circuit during inactivity in winter.

* MAX. REDUCTION EXTERNAL EXCHANGER INLET WATER TEMPERATURE

FOULING CORRECTION FACTOR

INTERNAL EXCHANGER EXTERNAL EXCHANGER
m² °C/W F1 FK1 F2 FK2
0.44 x 10^(-4) 1.00 1.00 1.00 1.00
0.88 x 10^(-4) 0.97 0.99 0.97 1.08
1.76 x 10^(-4) 0.94 0.98 0.92 1.05
F1 = Cooling capacity correction factors
FK1 = Compressor power input correction factor
F2 = Cooling capacity correction factors
FK2 = Compressors input power correction factors

EXCHANGER OPERATING LIMITS

INTERNAL EXCHANGER EXTERNAL EXCHANGER
DPr (S - B) DPw DPr DPw
kPa kPa kPa kPa
CLIVET (C) 2450 2450 1050 2145 1600
PED (CE) 2450 2450 1050 2145 1600
DPr = Maximum operating pressure on refrigerant side
DPw = Maximum operating pressure on water side

OVERLOAD AND CONTROL DEVICE CALIBRATION

OPEN CLOSED VALUE
High pressure switch kPa 1730 1170 -
Low pressure switch kPa 70.0 170 -
Antifreeze protection °C 3.0 5.5 -
High pressure safety valve kPa - - 2000
Low pressure safety valve kPa - - 1650
Max no. of compressor starts per hour Nr - - 6
High compressor discharge temperature safety thermostat °C - - 120

M03I40M7-03 15/11/07 page 45

Downloaded from [Link] manuals search engine
 Acoustic configuration: Standard (ST)/Extremely low noise(EN) / Energy efficiency: Efficiency class A
Internal exchanger (evaporator) pressure drop: ST(STANDARD)- EN

130
120
110
100

80
.3 2 0
- 2 .60
90

2.4
60

50
20

0
00 - 2
36
2.1

2.2
2.2

0-
2.
80

2. 3 .54 0

.4 5
-

0-
Qmin Qmax

80

-2
2
.34
2. 1
70 [l/s] [l/s]

20
-2

2.4
80
60 2.160 14.9 37.0

2.2
Δ P [kPa]

2.180 17.0 42.6

2.220 18.7 46.3
50
2.250 17.0 42.6
2.280 21.3 54.6
40 2.300 29.4 71.9
2.320 29.4 71.9
2.340 21.2 52.1
2.360 21.2 52.1
30 2.420 37.8 93.5
2.450 37.8 93.5
2.480 37.8 93.5
2.540 30.7 77.9
2.600 30.7 77.9
20
15 20 25 30 35 40 45 50 60 70 80 90 100
Q [l/s]

External exchanger pressure drop (condenser): ST (STANDARD)- EN

Tower water application

50
45

40
0

0
80
50
80

2.3 0
20

50 .420

2.6 0
00
2

. 48
0

4
2. 2

2. 3
2.1
2.2
2.2
2.3

2.5
-2

35
2
-

-
60

40
2.1

2.3

2.4

30 Qmin Qmax
[l/s] [l/s]
2.160 20.6 45.2
25
Δ P [kPa]

2.180 24.3 53.9

2.220 20.6 45.2
2.250 26.5 58.2
20 2.280 28.5 63.1
2.300 30.2 67.7
2.320 31.9 72.1
2.340 32.7 74.4
15 2.360 33.6 76.7
2.420 47.1 107.4
2.450 48.9 112.0
2.480 50.7 116.7
2.540 59.6 140.2
2.600 63.4 149.6
10
20 25 30 35 40 45 50 60 70 80 90 100 120 140 160
Q [l/s]

Well water application

100
90
80
0

0
2. 2 0
2. 250
80
00
20

2. 420
50

2. 580
40
2

.36
8
2.2

2. 1

2. 3
2. 3

2. 4

2. 4

70
-2
-
60

40
2.1

2.3

60
Qmin Qmax
[l/s] [l/s]
50
2.160 8.3 22.9
45
2.180 10.0 26.9
Δ P [kPa]

40 2.220 8.3 22.9

2.250 10.8 28.8
35
2.280 11.6 30.5
2.300 12.4 33.5
30
2.320 13.1 36.6
2.340 13.5 37.7
25 2.360 13.9 38.8
2.420 19.6 54.1
2.450 20.4 56.2
20
2.480 21.3 58.3
2.540 25.2 68.6
2.600 26.9 72.6
15
5 10 15 20 25 30 35 40 45 50 80
Q [l/s]

M03I40M7-03 15/11/07 page 46

Downloaded from [Link] manuals search engine
 Acoustic configuration: Standard (ST)/Extremely low noise(EN) / Energy efficiency: Efficiency class B
Internal exchanger (evaporator) pressure drop: ST(STANDARD)- EN

100
90

80

00

20

00
0
80
60

.54
80

2 .3

2.4

2 .6
2 .1
2.1

2.2

-2
-
70

20

80
-
50

2.3

2.4
2. 2
Qmin Qmax
60

-
50
-
[l/s] [l/s]

20

2.4
2 .2
2.160 10.5 25.0

-
50

60
Δ P [kPa]

2.180 12.2 30.0

2. 3
2.220 15.7 36.9

-
40
2.250 15.7 36.9

2 .3
40 2.280 15.7 36.9
2.300 18.7 46.3
2.320 21.9 52.8
2.340 29.4 71.9
30 2.360 29.4 71.9
2.420 21.3 54.6
2.450 29.4 71.9
2.480 28.6 70.4
2.540 28.6 70.4
2.600 43.4 84.2
20
10 20 25 30 35 40 45 50 60 70 80 90
Q [l/s]

External exchanger pressure drop (condenser): ST (STANDARD)- EN

Tower water application

50
45

40
20
60

80

20

50

80

00

50

80

40

00
2.4
2.1

2.1

2.2

2.2

2.2

2.3

2.4

2.4

2.5

2.6

35
-
60
2 .3

Qmin Qmax
0-

30
4

[l/s] [l/s]
2. 3
-

2.160 12.6 28.6

20

25
2. 3

2.180 14.5 33.1

Δ P [kPa]

2.220 16.3 37.7

2.250 18.1 42.5
20 2.280 19.9 46.7
2.300 22.8 52.8
2.320 26.0 59.5
2.340 26.9 61.8
15 2.360 27.8 64.1
2.420 27.8 64.1
2.450 29.8 68.4
2.480 33.6 76.7
2.540 37.2 86.3
2.600 45.1 104.0
10
15 20 25 30 35 40 45 50 60 70 80 90 100 120
Q [l/s]
Well water application
100
90
80
20
60

80

20
50
80

00

50

80
40

00
2.4
2.1

2.1

2.2
2.2
2.2

2.3

2.4

2.4
2.5

2.6

70
-
60
2 .3

60
0-

Qmin Qmax
4
2. 3

[l/s] [l/s]
50
-
20

2.160 5.2 14.4

2. 3

45
Δ P [kPa]

2.180 6.0 16.7

40 2.220 6.8 18.9
2.250 7.6 20.8
35
2.280 8.3 22.9
2.300 9.4 26.1
30
2.320 10.7 29.8
2.340 11.2 30.9
25 2.360 11.6 31.9
2.420 11.6 31.9
2.450 12.4 34.4
20
2.480 13.9 38.8
2.540 15.6 43.0
2.600 18.6 52.2
15
5 10 15 20 25 30 35 40 45 50 60
Q [l/s]

M03I40M7-03 15/11/07 page 47

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 SOUND LEVELS

Acoustic configuration: Standard (ST) Acoustic configuration: Extremely low noise (EN)
Energy efficiency: Efficiency class A Energy efficiency: Efficiency class A
Sound Sound Sound Sound
Sound Power Level (dB) Sound Power Level (dB)
pressure power pressure power
Octave band (Hz) level level Octave band (Hz) level level
Size 63 125 250 500 1000 2000 4000 8000 dB(A) dB(A) Size 63 125 250 500 1000 2000 4000 8000 dB(A) dB(A)
2.160 93 84 90 96 97 87 79 73 81 99 2.160 91 85 86 88 87 83 78 71 72 91
2.180 94 85 90 97 98 88 79 74 81 100 2.180 92 86 87 89 87 83 79 72 73 91
2.220 75 61 86 101 99 84 63 45 83 102 2.220 73 62 83 93 88 79 62 42 74 92
2.250 85 65 87 97 101 87 64 46 83 102 2.250 83 66 84 89 90 82 63 43 74 92
2.280 90 67 98 100 101 86 61 42 84 103 2.280 89 68 95 92 91 81 61 40 75 94
2.300 88 80 97 99 101 86 69 50 84 103 2.300 87 81 93 91 91 81 68 47 74 94
2.320 85 84 95 98 102 87 72 53 84 90 2.320 83 85 92 91 91 82 72 51 74 94
2.340 83 82 97 99 101 87 71 53 83 102 2.340 81 83 94 91 90 82 71 51 74 93
2.360 80 80 99 100 100 88 71 54 83 102 2.360 78 81 96 92 90 83 70 52 75 94
2.420 84 83 95 98 101 86 72 53 83 103 2.420 83 84 92 90 91 82 71 51 74 93
2.450 84 83 95 98 101 86 72 52 83 102 2.450 82 84 91 90 90 81 71 50 73 93
2.480 84 83 95 98 101 86 72 53 83 103 2.480 83 84 92 90 91 82 71 51 74 93
2.540 95 83 88 104 98 95 85 76 84 103 2.540 93 83 84 96 87 90 84 74 77 96
2.600 95 83 88 104 98 95 85 76 84 104 2.600 93 84 84 96 88 90 84 74 77 96

Measures according to ISO 3744 regulations, with respect to the EUROVENT 8/1 certification.
the sound levels refer to the unit at full load, in the rated test conditions.
The sound pressure level refers to a distance of 1m from the external surface of the units operating in an open field.
data referred to the following conditions :
internal exchanger water = 12/7°C
external exchanger water = 30/35°C

Acoustic configuration: Standard (ST) Acoustic configuration: Extremely low noise (EN)
Energy efficiency: Efficiency class B Energy efficiency: Efficiency class B
Sound Sound Sound Sound
Sound Power Level (dB) Sound Power Level (dB)
pressure power pressure power
Octave band (Hz) level level Octave band (Hz) level level
Size 63 125 250 500 1000 2000 4000 8000 dB(A) dB(A) Size 63 125 250 500 1000 2000 4000 8000 dB(A) dB(A)
2.160 93 84 90 96 97 87 79 73 81 99 2.160 91 85 86 88 87 82 78 71 72 91
2.180 93 85 90 96 98 88 79 74 81 100 2.180 92 86 87 89 87 83 79 72 73 91
2.220 94 85 91 97 99 88 80 75 82 100 2.220 92 86 87 89 88 84 79 72 73 92
2.250 94 85 91 97 99 89 80 75 82 100 2.250 93 86 87 89 88 84 79 72 73 92
2.280 95 86 92 98 99 89 81 75 83 101 2.280 93 87 88 90 89 84 80 73 74 93
2.300 95 85 90 101 99 92 83 75 83 102 2.300 93 86 87 93 88 87 82 73 75 94
2.320 94 81 87 103 97 94 84 75 83 88 2.320 92 82 83 95 86 89 83 73 76 95
2.340 94 81 86 103 97 94 83 75 83 102 2.340 92 82 83 95 86 89 83 73 76 95
2.360 94 81 86 102 97 94 83 75 83 102 2.360 92 82 83 95 86 89 83 73 76 95
2.420 93 81 86 102 96 93 83 75 83 102 2.420 92 82 83 95 86 89 83 73 76 95
2.450 93 81 86 102 96 93 83 75 83 102 2.450 92 82 83 95 86 89 83 73 76 95
2.480 94 82 87 103 97 94 84 76 84 103 2.480 93 83 83 95 87 89 83 73 76 95
2.540 95 82 88 104 98 95 85 76 84 103 2.540 93 83 84 96 87 90 84 74 77 96
2.600 95 83 88 104 98 95 85 76 84 104 2.600 93 84 84 96 88 90 84 74 77 96

Measures according to ISO 3744 regulations, with respect to the EUROVENT 8/1 certification.
the sound levels refer to the unit at full load, in the rated test conditions.
The sound pressure level refers to a distance of 1m from the external surface of the units operating in an open field.
data referred to the following conditions :
internal exchanger water = 12/7°C
external exchanger water = 30/35°C

M03I40M7-03 15/11/07 page 48

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 DIMENSIONS
ACOUSTIC CONFIGURATION: STANDARD (ST) / ENERGY EFFICIENCY: EFFICIENCY CLASS A

1600
W
11
11

1
1 1

10

(1) COMPRESSOR

H
OD OD
5 4
2 10
2
(2) INTERNAL EXCHANGER
(EVAPORATOR)
12 3 3 12 9 9 (3) EXTERNAL EXCHANGER
I

7 OD1 3 6 OD1
(CONDENSER)
Q

8 8 8 8
(4) INTERNAL EXCHANGER WATER INLET
40 1245 40 A 2200 B
280 650 395 C D E
(5) INTERNAL EXCHANGER WATER
1325
L
OUTLET
(4 & 5) FITTINGS WITH FLEXIBLE JOINT
AND SOLDER PIPE CONNECTION
(6) EXTERNAL EXCHANGER WATER INLET
14 13
(7) EXTERNAL EXCHANGER WATER
OUTLET

700
(6 & 7) FITTINGS WITH FLEXIBLE JOINT
AND SOLDER PIPE CONNECTION

1500
(8) HOLE TO HANG UNIT
700
(9) LIFTING HOLES
(10) ELECTRICAL PANEL
(11) POWER INPUT
15 16 W1
10 11
W2 15 (12) LIFTING TUBE
(13) MINIMUM DIMENSION ON THE
P

G ELECTRICAL SWITCHBOARD SIDE.

C2
C1 (14) MINIMUM DIMENSION FOR A SAFE
PASSAGE WHEN THE DOOR OF THE
ELECTRICAL SWITCHBOARD IS OPEN
O

W3 W4 (15) MINIMUM DIMENSION FOR A SAFE

PASSAGE
(16) MINIMUM DIMENSION FOR
1000

700 MAINTENANCE
15 16

M N

ST-CLA
Size 2.160 2.180 2.220 2.250 2.280 2.300 2.320 2.340 2.360 2.420 2.450 2.480 2.540 2.600
A mm 514 514 581 581 581 913 913 913 913 1006 1006 1006 1027 1027
B mm 820 820 820 820 948 948 1248 1248 1248 1451 1451 1451 1451 1451
C mm 408 408 475 475 501 833 833 833 833 652 652 652 522 522
D mm 2412 2412 2412 2412 2360 2360 2360 2360 2360 2910 2910 2910 3210 3210
E mm 714 714 714 714 868 868 1168 1168 1168 1095 1095 1095 946 946
H mm 1711 1711 2018 2018 2018 2018 2018 2018 2018 2146 2146 2146 2146 2146
I mm 781 781 781 781 819 819 819 819 819 883 883 883 883 883
L mm 3534 3534 3601 3601 3729 4061 4361 4361 4361 4657 4657 4657 4678 4678
M mm 1604 1602 1604 1673 1606 1865 2006 2007 2006 2120 2176 2119 2138 2139
N mm 1930 1932 1997 1928 2123 2196 2355 2354 2355 2537 2481 2538 2540 2539
O mm 625 643 696 636 634 631 627 627 628 614 613 613 625 625
P mm 700 682 629 717 719 722 726 726 725 739 740 740 728 728
Q mm 293 293 293 293 293 293 293 293 293 324 324 324 324 324
W mm 1398 1398 1398 1425 1425 1425 1425 1425 1425 1425 1425 1425 1425 1425
OD mm 168.3 168.3 168.3 168.3 219.1 219.1 219.1 219.1 219.1 219.1 219.1 219.1 219.1 219.1
OD1 mm 141.3 141.3 141.3 141.3 141.3 141.3 141.3 141.3 141.3 169.3 169.3 169.3 169.3 169.3
Length mm 3534 3534 3601 3601 3729 4061 4361 4361 4361 4657 4657 4657 4678 4678
Depth mm 1398 1398 1398 1425 1425 1425 1425 1425 1425 1425 1425 1425 1425 1425
Height mm 1711 1711 2018 2018 2018 2018 2018 2018 2018 2146 2146 2146 2146 2146
W1 kg 694 733 1008 898 1050 1239 1204 1207 1215 1350 1299 1381 1423 1430
W2 kg 681 717 876 885 916 945 1189 1194 1199 1385 1475 1415 1452 1461
W3 kg 783 781 905 978 1151 1371 1349 1353 1357 1578 1523 1620 1605 1613
W4 kg 769 764 787 964 1004 1046 1332 1339 1340 1619 1730 1659 1638 1648
Operating weight kg 2926 2995 3577 3726 4122 4602 5074 5093 5112 5931 6028 6075 6118 6152
Shipping weight kg 2610 2689 3269 3416 3623 4107 4574 4590 4606 5344 5436 5478 5153 5475
Particular accessories, executions or versions can bring about a great variation of the mass represented here. Please contact our Technical Department.

M03I40M7-03 15/11/07 page 49

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 ACOUSTIC CONFIGURATION: STANDARD (EN) / ENERGY EFFICIENCY: EFFICIENCY CLASS A

1600
W

12 12
11
11

1
1 1

10
(1) COMPRESSOR
H

OD OD (2) INTERNAL EXCHANGER

2 10
5 2 4
(EVAPORATOR)
(3) EXTERNAL EXCHANGER
13 3 3 13 9 9 (CONDENSER)
I

7 OD1 3 6 OD1
(4) INTERNAL EXCHANGER WATER INLET
Q

8 8 8 8
(5) INTERNAL EXCHANGER WATER
40 1245 40 A 2200 B
280 650 395 C D E
OUTLET
1325
L
(4 & 5) FITTINGS WITH FLEXIBLE JOINT
AND SOLDER PIPE CONNECTION
(6) EXTERNAL EXCHANGER WATER INLET
(7) EXTERNAL EXCHANGER WATER
15 14
OUTLET
(6 & 7) FITTINGS WITH FLEXIBLE JOINT

700
AND SOLDER PIPE CONNECTION
(8) HOLE TO HANG UNIT

1500
(9) LIFTING HOLES
700
(10) ELECTRICAL PANEL
(11) POWER INPUT
(12) SOUNDPROOFED CABIN
16 17 W1
10 11
W2 16 (13) LIFTING TUBE
G (14) MINIMUM DIMENSION ON THE
P

ELECTRICAL SWITCHBOARD SIDE

C2
C1 (15) MINIMUM DIMENSION FOR A SAFE
PASSAGE WHEN THE DOOR OF THE
ELECTRICAL SWITCHBOARD IS OPEN
O

W3 W4 (16) MINIMUM DIMENSION FOR A SAFE

PASSAGE
(17) MINIMUM DIMENSION FOR
1000

700 MAINTENANCE
16 17

M N

EN-CLA
SIZE 2.160 2.180 2.220 2.250 2.280 2.300 2.320 2.340 2.360 2.420 2.450 2.480 2.540 2.600
A mm 611 611 611 611 903 988 1098 1098 1098 1098 1098 1098 1098 1098
B mm 1020 1020 1020 1020 1148 1148 1448 1448 1448 1451 1451 1451 1451 1451
C mm 505 505 505 505 823 908 1018 1018 1018 743 743 743 594 594
D mm 2412 2412 2412 2412 2360 2360 2360 2360 2360 2910 2910 2910 3210 3210
E mm 914 914 914 914 1067 1068 1368 1368 1368 1093 1093 1093 942 942
H mm 1891 1891 1891 1891 2182 2182 2182 2182 2182 2245 2245 2245 2245 2245
I mm 781 781 781 781 819 819 819 819 819 883 883 883 883 883
L mm 3831 3831 3831 3831 4250 4336 4746 4746 4746 4746 4746 4746 4746 4746
M mm 1713 1706 1719 1710 1996 1946 2197 2197 2198 2215 2267 2215 2212 2213
N mm 2118 2125 2112 2121 2254 2390 2549 2549 2548 2531 2479 2531 2534 2533
O mm 615 625 625 633 632 626 623 623 623 611 610 610 621 621
P mm 710 700 700 720 721 727 730 730 730 742 743 743 732 732
Q mm 293 293 293 293 293 293 293 293 293 324 324 324 324 324
W mm 1398 1398 1398 1425 1425 1425 1425 1425 1425 1425 1425 1425 1425 1425
OD mm 168.3 168.3 168.3 168.3 219.1 219.1 219.1 219.1 219.1 219.1 219.1 219.1 219.1 219.1
OD1 mm 141.3 141.3 141.3 141.3 141.3 141.3 141.3 141.3 141.3 169.3 169.3 169.3 169.3 169.3
Length mm 3831 3831 3831 3831 4250 4336 4746 4746 4746 4746 4746 4746 4746 4746
Depth mm 1398 1398 1398 1425 1425 1425 1425 1425 1425 1425 1425 1425 1425 1425
Height mm 1891 1891 1891 1891 2182 2182 2182 2182 2182 2245 2245 2245 2245 2245
W1 kg 750 784 910 966 1068 1307 1293 1298 1301 1438 1387 1467 1510 1516
W2 kg 753 777 923 964 1054 1008 1291 1295 1301 1487 1577 1518 1553 1562
W3 kg 874 885 1026 1062 1178 1470 1469 1474 1477 1697 1642 1738 1725 1733
W4 kg 877 877 1041 1060 1163 1134 1466 1471 1477 1755 1867 1797 1775 1786
Operating weight kg 3254 3323 3900 4053 4463 4919 5519 5538 5557 6376 6473 6520 6563 6597
Shipping weight kg 2938 3017 3592 3743 3964 4424 5019 5035 5051 5789 5881 5923 5598 5920
Particular accessories, executions or versions can bring about a great variation of the mass represented here. Please contact our Technical Department.

M03I40M7-03 15/11/07 page 50

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 ACOUSTIC CONFIGURATION: STANDARD (ST) / ENERGY EFFICIENCY: EFFICIENCY CLASS B

1600
W
11
11

1
1 1

10

(1) COMPRESSOR

H
OD OD
5 2 4 (2) INTERNAL EXCHANGER
2 10
(EVAPORATOR)
12 3 3 12
(3) EXTERNAL EXCHANGER
9 9
I

7 OD1 3 6 OD1 (CONDENSER)

(4) INTERNAL EXCHANGER WATER INLET
Q

40
8
1245
8
40 A
8
2200
8
B (5) INTERNAL EXCHANGER WATER
280 650 395 C D E OUTLET
1325
L (4 & 5) FITTINGS WITH FLEXIBLE JOINT
AND SOLDER PIPE CONNECTION
(6) EXTERNAL EXCHANGER WATER INLET
14 13
(7) EXTERNAL EXCHANGER WATER
OUTLET

700
(6 & 7) FITTINGS WITH FLEXIBLE JOINT
AND SOLDER PIPE CONNECTION
(8) HOLE TO HANG UNIT

1500
700
(9) LIFTING HOLES
(10) ELECTRICAL PANEL
(11) POWER INPUT
(12) LIFTING TUBE
W1 W2
15 16
10 11 15
(13) MINIMUM DIMENSION ON THE
ELECTRICAL SWITCHBOARD SIDE
P

G (14) MINIMUM DIMENSION FOR A SAFE

C2
C1
PASSAGE WHEN THE DOOR OF THE
ELECTRICAL SWITCHBOARD IS OPEN
O

(15) MINIMUM DIMENSION FOR A SAFE

W3 W4 PASSAGE
(16) MINIMUM DIMENSION FOR
MAINTENANCE
1000

700

15 16

M N

ST-CLB
SIZE 2.160 2.180 2.220 2.250 2.280 2.300 2.320 2.340 2.360 2.420 2.450 2.480 2.540 2.600
A mm 515 515 514 514 514 794 705 705 705 705 705 1027 1027 1027
B mm 811 811 820 820 820 939 989 997 997 997 997 1451 1451 1451
C mm 390 390 408 408 408 688 599 624 624 624 624 672 672 672
D mm 2460 2460 2412 2412 2412 2412 2412 2360 2360 2360 2360 2910 2910 2910
E mm 676 676 714 714 714 833 883 918 918 918 918 1096 1096 1096
H mm 1640 1640 1871 1871 1871 1980 1980 2083 2083 2083 2083 2083 2083 2146
I mm 710 710 781 781 781 781 781 819 819 819 819 819 819 883
L mm 3526 3526 3534 3534 3534 3933 3894 3902 3902 3902 3902 4678 4678 4678
M mm 1606 1605 1605 1611 1606 1924 1879 1788 1788 1789 1788 2127 2127 2145
N mm 1920 1921 1929 1923 1928 2009 2015 2114 2114 2113 2114 2551 2551 2533
O mm 639 638 621 619 631 623 623 620 621 632 620 629 629 626
P mm 686 687 704 734 722 730 730 733 732 721 733 724 724 727
Q mm 293 293 293 293 293 293 293 293 293 293 293 293 293 324
W mm 1398 1398 1398 1425 1425 1425 1425 1425 1425 1425 1425 1425 1425 1425
OD mm 139.7 139.7 168.3 168.3 168.3 168.3 168.3 219.1 219.1 219.1 219.1 219.1 219.1 219.1
OD1 mm 141.3 141.3 141.3 141.3 141.3 141.3 141.3 141.3 141.3 141.3 141.3 141.3 141.3 168.3
Length mm 3526 3526 3534 3534 3534 3933 3894 3902 3902 3902 3902 4678 4678 4678
Depth mm 1398 1398 1398 1425 1425 1425 1425 1425 1425 1425 1425 1425 1425 1425
Height mm 1640 1640 1871 1871 1871 1980 1980 2083 2083 2083 2083 2083 2083 2146
W1 kg 625 633 753 761 790 833 871 1033 1037 1064 1074 1274 1276 1361
W2 kg 615 622 741 757 778 879 997 1001 1006 1033 1042 1274 1276 1407
W3 kg 674 685 861 875 874 945 989 1184 1185 1174 1232 1418 1421 1531
W4 kg 663 673 847 871 861 999 1132 1148 1149 1140 1194 1418 1421 1582
Operating weight kg 2576 2612 3201 3264 3304 3656 3988 4367 4377 4411 4542 5384 5393 5881
Shipping weight kg 2368 2405 2884 2947 2981 3333 3654 3871 3881 3902 4036 4795 4800 5283
Particular accessories, executions or versions can bring about a great variation of the mass represented here. Please contact our Technical Department.

M03I40M7-03 15/11/07 page 51

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 ACOUSTIC CONFIGURATION: STANDARD (EN) / ENERGY EFFICIENCY: EFFICIENCY CLASS B

1600
W

12 12
11
11

1
1 1

10
(1) COMPRESSOR
(2) INTERNAL EXCHANGER
H

OD OD (EVAPORATOR)
5 4
2 10
2
(3) EXTERNAL EXCHANGER
(CONDENSER)
13 3 3 13 9 9 (4) INTERNAL EXCHANGER WATER INLET
I

7 OD1 3 6 OD1
(5) INTERNAL EXCHANGER WATER
Q

8 8 8 8
OUTLET
40 1245 40 A 2200 B
280 650 395 C D E
(4 & 5) FITTINGS WITH FLEXIBLE JOINT
1325
L
AND SOLDER PIPE CONNECTION
(6) EXTERNAL EXCHANGER WATER INLET
(7) EXTERNAL EXCHANGER WATER
OUTLET
15 14
(6 & 7) FITTINGS WITH FLEXIBLE JOINT
AND SOLDER PIPE CONNECTION

700
(8) HOLE TO HANG UNIT
(9) LIFTING HOLES

1500
(10) ELECTRICAL PANEL
700
(11) POWER INPUT
(12) SOUNDPROOFED CABIN
(13) LIFTING TUBE
16 17 W1
10 11
W2 16 (14) MINIMUM DIMENSION ON THE
G ELECTRICAL SWITCHBOARD SIDE
P

(15) MINIMUM DIMENSION FOR A SAFE

C2
C1 PASSAGE WHEN THE DOOR OF THE
ELECTRICAL SWITCHBOARD IS OPEN
(16) MINIMUM DIMENSION FOR A SAFE
O

W3 W4 PASSAGE
(17) MINIMUM DIMENSION FOR
MAINTENANCE
1000

700

16 17

M N

EN-CLB
SIZE 2.160 2.180 2.220 2.250 2.280 2.300 2.320 2.340 2.360 2.420 2.450 2.480 2.540 2.600
A mm 608 608 611 611 611 894 894 868 868 868 868 1098 1098 1098
B mm 1012 1012 1020 1020 1020 1139 1139 1248 1248 1248 1248 1451 1451 1451
C mm 483 483 505 505 505 788 788 788 788 788 788 743 743 743
D mm 2460 2460 2412 2412 2412 2412 2412 2360 2360 2360 2360 2910 2910 2910
E mm 877 877 914 914 914 1033 1033 1168 1168 1168 1168 1096 1096 1096
H mm 1781 1781 1891 1891 1891 2106 2106 2182 2182 2182 2182 2182 2182 2245
I mm 710 710 781 781 781 781 781 819 819 819 819 819 819 883
L mm 3820 3820 3831 3831 3831 4233 4233 4316 4316 4316 4316 4749 4749 4749
M mm 1716 1717 1716 1718 1716 2031 1990 1965 1964 1989 1969 2204 2204 2219
N mm 2115 2114 2115 2113 2115 2202 2243 2351 2352 2327 2347 2545 2545 2530
O mm 637 645 621 632 631 617 617 618 618 629 618 624 624 622
P mm 688 680 704 721 722 736 736 735 735 724 735 729 729 731
Q mm 293 293 293 293 293 293 293 293 293 293 293 293 293 324
W mm 1398 1398 1398 1425 1425 1425 1425 1425 1425 1425 1425 1425 1425 1425
OD mm 139.7 139.7 168.3 168.3 168.3 168.3 168.3 219.1 219.1 219.1 219.1 219.1 219.1 219.1
OD1 mm 141.3 141.3 141.3 141.3 141.3 141.3 141.3 141.3 141.3 141.3 141.3 141.3 141.3 168.3
Length mm 3820 3820 3831 3831 3831 4233 4233 4316 4316 4316 4316 4749 4749 4749
Depth mm 1398 1398 1398 1425 1425 1425 1425 1425 1425 1425 1425 1425 1425 1425
Height mm 1781 1781 1891 1891 1891 2106 2106 2182 2182 2182 2182 2182 2182 2245
W1 kg 720 738 819 853 858 891 1002 1092 1095 1101 1132 1360 1362 1450
W2 kg 726 746 827 864 866 953 995 1086 1087 1143 1134 1375 1377 1507
W3 kg 781 780 937 941 949 1031 1160 1260 1264 1226 1306 1539 1541 1652
W4 kg 788 789 945 953 958 1103 1152 1253 1255 1273 1309 1556 1558 1717
Operating weight kg 3016 3052 3528 3611 3631 3977 4309 4691 4702 4743 4881 5829 5838 6326
Shipping weight kg 2808 2845 3211 3294 3308 3654 3975 4195 4206 4234 4375 5240 5245 5728
Particular accessories, executions or versions can bring about a great variation of the mass represented here. Please contact our Technical Department.

M03I40M7-03 15/11/07 page 52

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 CLIVET SPA CLIVET ESPAÑA S.A. CLIVET UK LTD CLIVET NEDERLAND B.V. CLIVET SPA CLIVET GmbH CLIVET TFAIR SYSTEMS (P)LTD.
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